某磨削机床电主轴系统设计及ansys分析研究报告.docVIP

摘要 高速加工是通过大幅度提高切削速度来达到提高加工精度、生产率、加工质量和降低制造成本的现代化制造技术。在现代制造技术中，高速切削技术已成为新的发展潮流。高速加工机床是实现高速切削的前提条件，而高速电主轴是高速机床的核心部件，因而对高速电主轴单元的结构设计，动静态特性进行分析，对提高高速机床加工性能有十分重要意义。 本文运用 ANSYS Workbench 软件，用有限元分析法对高速电主轴的动静态特性进 行了研究分析，具体包括： 1. 通过对结构设计中一些关键性的技术参数（如主轴跨距，转子与主轴的过盈量，轴承选型等）的解决，完成电主轴结构设计。 2. 对高速磨床电主轴单元在典型工艺参数下，主轴轴承静刚度、主轴所受切削力等参数进行了静态估算。 3. 对高速电主轴进行三维动静态有限元建模，经 ANSYS Workbench 计算，得出了电主轴变形图，计算出了电主轴的静刚度；获得了电主轴的前六阶模态；研究了电主轴的固有频率、振型和临界转速。 关键词：高速电主轴；结构设计；有限元分析；动静态特性；ANSYS Abstract PAGE \* MERGEFORMAT PAGE \* MERGEFORMAT II Abstract High-speed machining is an advanced manufacturing technology that can increasing precision, productivity, quality of the product and reducing production costs by raising cutting speed significantly.In modern manufacturing technology, high-speed cutting technology has become a new trend of development.High-Speed machine tools is a prerequisite for realizing high-speed machining and high-speed motorized spindle is the core component of high-speed machines. Thus it is significant important for improve the performance of high-speed machining to analysis the high-speed spindle unit structure , dynamic and static properties . In this paper, the static and dynamic performances of the High-speed motorized spindle are studied with ANSYS Workbench software ．Details of studies including: 1. The construction of the motorized spindle is designed based on solving some key technical parameters (such as spindle span, rotor and spindle amount of interference, bearing selection, etc.) . 2.The static estimates of bearings stiffness and cutting forces in a typical process parameters is complete. 3.The deformation of the spindle figure is calculated by ANSYS Workbench software according to build high-speed electric spindle static and dynamic three-dimensional finite element model.And some outcome such as the spindle stiffness,the first six spindle order modal,spindle’s natural frequencies,mode shapes and critical speed is also obtained. Keywor