产35万吨棒材车间工艺设计典型产品25毕业设计说明书.doc

PAGE PAGE 38 本科毕业设计(论文) 题目 年产35万吨棒材车间工 艺设计—典型产品Ф25 摘 要 棒材的用途非常广泛，与机械、建筑、汽车等国民经济支柱产业密切相关，与人们的生活紧密相连。本设计是年产35万吨棒材车间工艺设计。生产所用坯料为连铸方坯，尺寸规格200 mm×200 mm×6 000 mm，单重1 850㎏。产品规格为Ф（）12～Ф（）40mm的圆钢和螺纹钢棒材，直条交货。典型产品为Ф25 本车间采用步进式加热炉加热坯料，轧后穿水冷却及步进式冷床冷却轧件；轧线采用全连续式布置形式，共20架平立交替布置，全线无扭微张或无张力轧制。其中，开坯机组为2架短应力轧机；粗轧机组为6架二辊闭口紧凑式轧机，中、精轧机组各为6架卡套式短应力轧机，并且第14#、16#、18#轧机为平立互换轧机，在轧制小规格棒材（如Ф12～Ф14）采用切分轧制时变为水平布置形式。中、精轧机组间设置共7台活套，可实现无扭无张力轧制。电控系统采用达涅利CEDA公司提供的二级自动化控制系统,即设备控制级及过程控制级。 关键词：热连轧棒材；工艺设计；平立交替；无扭微张；典型产品 ABSTRACT The use of the bar steel is very extensive, closely related with such pillar industries in national economy as the machinery, architecture, etc., linked to with peoples life closely. This project is to produce the technological and equipment design of a bar steel plant, the annual production of which is 350,000 tons. The stock for produced is cast billet, the size specification and the single heavy of it are 200 mm×200 mm×6,000mm and 1,850kg. The product specification is Ф（）12~Ф（）40 mm round and gearing steel. The typical product is Ф2 Walking-beam furnace is used to heat stock, water colling after rolling and walking-beam colling bed are used to colling workpiece; the rolling production line adopts fully continuous arrange form, which include 20 horizontal-vertical mills, with nontorque ministretch or nonstretch rolling. In the rolling line, the opening-stock trains are 2 short-stress trains, the roughing mills 6 two-high closing compact mills, the intermediate and planishing line each includes 6 short-stress mills, and the 14th,16th,18th mills are interconvert-plain and vertical mills, while rolling small specification rod such as 12~14mm which can transform to plain arrange form to adopt split rolling. There are 7 loops among the intermediate and planishing trains, which can be used to achieve nontorque ministretch rolling. The electric controlling system adopts two-grade automation controlling system which is offered by Dalieni CEDA Corp, the two grades are e