减速箱体机械加工工艺及夹具设计说明书shestpwp.docVIP

减速箱体机械加工工艺及夹具设计 学生姓名： 学生学号： 院（系）： 机电工程学院 年级专业：2004级机械设计制造及其自动化 指导教师： 二〇〇八年六月 摘 要 箱体零件是一种典型零件，其加工工艺规程和工装设计具有典型性。该箱体零件结构复杂，零件毛坯采用铸造成形。在加工过程中，采用先面后孔的加工路线，以保证工件的定位基准统一、准确。为了消除切削力、夹紧力、切削热和因粗加工所造成的内应力对加工精度的影响，整个工艺过程分为粗、精两个阶段。通过被加工零件的分析完成了机械加工工艺的设计及各加工工序机动时间的计算。根据箱体零件的结构及其功能，运用定位夹紧的知识完成了夹具设计。 关键词 箱体，工艺，夹具 ABSTRACT This box machine element is typical, the manufacturing process and tooling design of it is typical.The structure of this box machine element is complicated, the machine element’s blank adopt casting shape. In the process of manufacture, in order to ensure th -e location datum accurate and unity, I adopt the manufacturing line from face to hole.In order to clear away the influence for machining accurate of internal stress, cutting force, clamping force, heat in cutting from coarse manufacturing, the whole manufacturing pro -cess is made of coarse and accurate manufacturing. Parts were processed through the a -nalysis of the complete machining process design and the manufacturing processes for mobile time calculations. According to the box components and the function and structu -re, the use of the knowledge positioning clamp completed the fixture design. Key words Box machine，Processing，Jig 目 录 TOC \o 1-4 \h \z \u HYPERLINK \l _Toc201493245 摘 要 PAGEREF _Toc201493245 \h I HYPERLINK \l _Toc201493246 ABSTRACT PAGEREF _Toc201493246 \h II HYPERLINK \l _Toc201493247 1 绪论 PAGEREF _Toc201493247 \h 1 HYPERLINK \l _Toc201493248 1.1 课题背景 PAGEREF _Toc201493248 \h 1 HYPERLINK \l _Toc201493249 1.2 制订工艺规程的意义与作用及其基本要求 PAGEREF _Toc201493249 \h 1 HYPERLINK \l _Toc201493250 1.3 夹具的设计 PAGEREF _Toc201493250 \h 1 HYPERLINK \l _Toc201493251 2 零件的分析 PAGEREF _Toc201493251 \h 2 HYPERLINK \l _Toc201493252 2.1 箱体零件的功用和结构特点 PAGEREF _Toc201493252 \h 2 HYPERLINK \l _Toc201493253 2.2 箱体零件图样分析 PAGEREF _Toc201493253 \h 2 HYPERLINK \l _Toc201493254 2.3 箱体零件工艺分析 PAGEREF _Toc201493254 \h 3 HYPERLINK \l _Toc20149