年产65万吨金钢生产车间工艺设计 2.docVIP

设计总说明 本设计为年产50万吨合金钢小型生产车间工艺设计。产品规格为Ф12mm～Ф40mm圆钢，生产钢种为合金结构钢、合金工具钢、弹簧钢、碳素钢（普碳钢，碳钢，按硫磷含量：含硫磷较高）、轴承钢。原料尺寸为160mm×160mm×12000mm的连铸坯。因为合金钢的加工温度范围比较窄，所以轧机布置型式采用全连续式。整条生产线采用国内比较先进的生产工艺及设备。 设计的内容为车间生产工艺设计，其中包括坯料的选择、工艺流程的确定、孔型系统的选择及设计、力能参数。 关键词：工艺设计，生产车间，棒材，孔型系统  Design description This is the technology design for producing 55000 tons of hot rolled bar workshop per year. The size of the product is between Φ12 and Φ40 with the major steel grade of the alloy structural steel, alloy tool steel, spring steel, carbon steel (carbon steel, carbon steel, according to parathion content: with parathion higher), bearing steel.we use the concast billets with the size of 160mm ×160mrn × 12000mm for the raw material. Because steel processing temperature range is relatively narrow, so we use continuous rolling technology The whole production line adopts more advanced domestic production technology and equipment. Design elements for the workshop production is process design, including the choice of blank, process identification, select and design pass system , force parameters. Keywords：process design ，workshop，bar，pass system 第 第 PAGE \* MERGEFORMAT 4 页 目 录TOC \o 1-3 \h \u HYPERLINK \l _Toc26599 1综 述 PAGEREF _Toc26599 1 HYPERLINK \l _Toc18506 1.1我国线棒材发展现状 PAGEREF _Toc18506 1 HYPERLINK \l _Toc4489 1.1.1产能高 PAGEREF _Toc4489 1 HYPERLINK \l _Toc13125 1.1.2生产装备参差不齐 PAGEREF _Toc13125 1 HYPERLINK \l _Toc24468 1.1.3管理水平逐年提高 PAGEREF _Toc24468 2 HYPERLINK \l _Toc18512 1.1.4高质量、高附加值的经济线棒材少 PAGEREF _Toc18512 2 HYPERLINK \l _Toc7830 1.2棒材的种类和用途 PAGEREF _Toc7830 3 HYPERLINK \l _Toc7687 1.3市场对棒材的质量要求 PAGEREF _Toc7687 3 HYPERLINK \l _Toc15830 1.4棒材的生产特点 PAGEREF _Toc15830 3 HYPERLINK \l _Toc21810 1.5目前使用的棒材先进的生产技术: PAGEREF _Toc21810 3 HYPERLINK \l _Toc30518 1.5.1直接使用连铸坯 PAGEREF _Toc30518 3 HYPERLINK \l _Toc13203 1.5.2连铸坯热送热装 PAGEREF _Toc13203 4 HYPERLINK \l _Toc18219 1.5.3采用步进式加热炉 PAGEREF _Toc18219 4 HYPERLINK \l _Toc25225 1.5.4低温轧制工艺 PAGEREF _Toc252