本科论文（设计）酸刺沟5.0 Mt-a矿井型动力煤选煤厂方案优化及主厂房工艺布置.docVIP

摘 要 本设计是酸刺沟5.0 Mt/a矿井型动力煤选煤厂初步设计。选煤厂工作制度为每年生产330天，每天16小时，两班生产，一班检修。 本设计先对煤质资料进行分析、校正、计算，确定原煤是否分组、分级入选，分析原煤的可选性。在此基础上，通过几个可能的选煤工艺流程，对其进行产品预测和技术、经济比较，选出最佳方案：大块煤（50-200mm）动筛排矸，中块煤、末煤无压三产品旋流器。块煤排矸设备选用动筛，中块煤、末煤采用无压给料三产品重介旋流器分选，稀介质采用单滚筒磁选机磁选回收，中矸稀介混合回收磁性物质。粗精煤泥采用振动弧形筛—煤泥离心机回收，中矸磁尾和浮选尾煤经浓缩后用压滤机回收尾煤泥。煤泥直接浮选，浮选精煤用加压过滤机脱水。 方案确定后，进行介质、数质量流程计算。依据计算结果，进行设备选型。设备选型时，优先采用技术先进、性能可靠、效率高、能耗低、成熟可靠的设备。在工艺布置时，做到生产流程通畅，设备布置紧凑，并便于安装、操作和检修。在总平面布置上，对辅助生产设施进行了规划，兼顾了环保的要求。 产品指标如下： 块精煤：产率，10.55% 灰分，17.98% 中块精煤：产率，14.09%，灰分，12.49% 末精煤：产率，20.11% 灰分，13.74% 中煤：产率，14.30% 灰分，38.29% 矸石：产率，36.72% 灰分，69.68% 关键词: 选煤厂设计；三产品重介；直接浮选；加压过滤机 ABSTRACT This design is about Suancigou coal preparation plant with a capacity of 5.0Mt/a. The time of real production is 330 days one year, sixteen hours one day ；both teams produce, one team repairs in a day . We analysis、emend and account the data of coal data at first. Then discuss the raw coal whether is grouped and graded and analysis the beneficiability of coal. On these occasions we do product forecast on several process flows. Finally vote the preferred plan during these process flows by comparing these economy and technology. then we discharge the first move by the kinetic screen for discharging the gangue, and the process of dense-medium cyclone for medium and small coal. which is the best process flow. After careful analyses, the first move by the kinetic screen for discharging the gangue,and the process of dense-medium cyclone for the medium and small coal is free surface feeder . The magnetic substance is reclaimed by single drum separator. The magnetic substance in middlings and waste rock is reclaimed together. The coarse coal slime is reclaimed by vibro-sieve and centrifuge. The coarse coal slime in middlings and wastes is reclaimed by the filter after concentration. The Slurry system is processed in direct flotation. The clean coal is dewatered by pressure filter. After the scheme determined , we did the the count of process and manufacturing f