集装箱角件简化热处理工艺研究（毕业学术论文设计）.docVIP

PAGE 16 - 集装箱角件简化热处理工艺研究 摘 要 集装箱角件是集装箱上的重要受力部件，经常经受堆码、搭扣和起吊，形状复杂，一般铸造成形；为保证性能要求，必须经热处理。传统的热处理是采用(930℃×3h,水淬+680℃,回火)这种工艺。从理论上讲，对于低碳、低淬透性的集装箱角铸件来说比较难形成均匀的组织，传统的热处理工艺，需要进行两次加热处理，耗电大，氧化皮厚，加工量大，生产成本高。将集装箱角铸件的传统工艺简化为一次正火处理如能满足力学性能要求，则将大大降低生产成本，创造极大的经济效益。 本课题利用一次正火替代调质处理，对毛坯先进行热处理，再加工成标准试样。利用拉伸机进行强度、塑性测试，再用冲击机进行韧性测试；利用金相显微镜和扫描电镜分别观察两种工艺条件下的试样金相组织和断口形貌，并利用硬度计测试试样硬度。试验结果表明：一次正火（910℃）下的试样屈服强度σs300 MPa、抗拉强度σb500 MPa，断后伸长率δ30%，断后收缩率ψ60%，-40℃低温冲击功Ak60J，完全能够满足各船级社对角件提出的力学性能要求。 关键词：热处理，集装箱角件，ZG16Mn钢  Angle simplify container Heat Treatment Process Abstract Container pieces of the container corner of the important subject of parts, often withstand stacking, and the lifting , complex shape, General Casting forming; To ensure that performance requirements must be approved by the heat treatment. Traditional heat treatment is used (930°C for 3 hours, +680℃ water quenching and tempering) this process. In theory, the low-carbon, low hardenability of the container corner castings, it is rather difficult to form uniform, Traditional treatment, the need for two heating, electricity consumption, oxidation rind, processing capacity, high production costs. Container corner of the traditional casting process is simplified as a normalizing such as mechanical properties to meet demand will greatly reduce the cost of production and create great economic benefits. The issue of alternative use of a normalizing conditioning, right rough first heat treatment, and then processed into standard samples. Using tensile strength machine, plastic test, and then the impact toughness testing machine; optical microscopy and scanning electron microscopy were observed under conditions of both the sample microstructure and fracture morphology, and the use of the sample was measured hardness. Test results show that : a normalizing (910°C) under the specimen yield strength σs300 MPa, σb500 MPa tensile strength, Elongation δ30%, have no progeny shrinkage ψ60% -40 ℃ Ak60J low temperature impact tou