卷烟工业自动导引车AGV系统的优化改进-烟草科技.PDFVIP

/TobaccoScienceTechnology /EquipmentApparatus 2010 11( 2 80 ) (AGV) , 　, 　, 　 湖南中烟工业有限责任公司长沙卷烟厂, 长沙市劳动中路 426 号　410007 :AGV系统;配盘方式;调度方案;路径; 化;保养制度 :卷烟工业 AGV系统在实际运行中,存在着辅料在运送途中跌落、AGV使用效率偏低、路径欠 化 及保养方案缺乏理论依据等问题 为此, 对长沙卷烟厂自动化物流 AGV系统进行了 化改进:①配盘 方式由小盒和条盒混合配盘方式改为小盒和条盒分开以单品牌方式进行配盘, 同时机台辅料站台由原 来的两用一备改为 3用;②废料桶回收和输送调度任务由原来的两 个任务改为采用一个任务执行,调度 控制系统增加一组 I/O点采集 AGV与废料房隔离门之间的信息, 在机台换牌时针对不同任务采取不同 的任务级别;③废料房门前路径采用了双向双车道, K区 AGV同向行进路径增加至 2 ～3条;④为保证 AGV小车长期稳定运行, 制定了周期性的 AGV保养制度, 以达到保养要求 长沙卷烟厂物流 AGV系 统 化改进后,提高了 AGV系统对生产的保障能力, 应用结果表明, AGV系统的平均辅料输送时间由 23 min减少到约 10 min, 提高了物流 AGV系统的运行效率,保证了辅料输送的安全和高效 :TS438　:B　:1002 -0861 (2010 )11-0018-04 OptmiizationofAGVSystem inTobaccoIndustry LICHANG-QUAN, WUGANG, LIUFENG, andDAIWEI ChangshaCigaretteFactory, ChinaTobaccoHunanIndustrialCo., Ltd., Changsha410007, China Keyword:sAGV(AutomaticGuideVehicle)system; Palletizingpattern; Schedulingscheme;Route; Optmiization;Maintenancesystem Abstrac:tAsasolutiontotheproblemsofAGVsystem, suchasmaterialfallingduringconveying, low efficiency, unsatisfactoryrouteplanningandmaintenanceschem,ethesysteminChangshaCigaretteFactory wasoptmiizedasfollowing:1 )loadingthepackagingsforpacketandcartonseparatelyaccordingtotheir brand, usingallthe3 platformsratherthanonlywtoofthem;2 )assigningthewastecontainers recyclingand conveyinginonetaskorde,randaddingasetofI/OterminalstoacquiretheinformationbetweenAGVand isolatingdoorofwasteroom, anddifferenttaskswereidentifiedasdifferentlevelsduringcigarettebrand changing;3 )creatingatwo-waywto-lanepassageinfrontofthewasteroomdoo,randarranging2 to3 routes inKzoneandtherouteforoneforwarddirection;4 )toensurethelong-termreliablerunningofAGV, a regularmaintenancesystemwasestablished.Afteroptmiization, theproductionsupportcapabilityofAGV systemwasincreased.TheapplicationresultsshowedthattheaveragematerialconveyingtmieofAGVreduced from23 minutestoabout10 minute,stherunningefficiencyoftheAGVsystemwasmiproved.