《电解加工复杂零件》-毕业论文.docVIP

PAGE w 毕业设计（论文） 题 目： 电解加工复杂零件 学 院： 机电工程学院 专业班级：机械工程及自动化 级（4）班 指导教师： 职称： 讲师 学生姓名： 学 号： 摘 要 本课题是为加工复杂零件而设计电极，通过电解加工方法来加工零件。加工过程中电流密度i的值不易控制对流场均匀性的控制也是电解加工中的难点。许多加工参数的选择还需要进一步的实验。本文通过参考枪炮管膛线电解加工的部分工艺参数进行工具阴极的设计，其中，通过分析酸性、碱性、中性三种电解液的性能和适用范围来比较选择出使用中性电解液作为此零件加工的电解液。在中性电解液里比较了三种常用的电解液NaCl、NaNO3、NaClO3后最终选择15%的NaCl溶液加入0.01kg/L的C6H8O7·H2O（柠檬酸）作为电解液。从表中选择各类参数后进行蚀除量和蚀除速度的计算而去设计电极（工具阴极），通过三个方案的选优最终得出电极的尺寸。 关键词：电解加工，电解液，阴极 ABSTRACT This topic is an electrode design for processing compicated workpiece，through a mothod of electrolysis that we call it electro chemical machining to process workpiece. Electric density i in the process is not easy to control and choosing a medium convection a field is a crux，too. Choice of many process parameters still needs further experiment. This text by way of reference arms and supplies chamber line electrolysis processes with parts of craft paramenters design the cathode tool.Passing analysis acidity，alkalescence and neutral three kinds of electrolytes for comparing the functions among them I choose the nautral one and use it in the processing complicated workpiece. Also by comparing three kinds of neutral electrolyte’s functions that NaCl，NaNO3，NaClO3 aques，at the end I choose 15%NaClaques and join a 0.01kg/L C6H8O7 aques for electrolyte. Kinds of parameters are choosed or table to compute speed and quantity of etching for the design electrode.Through choosing three projects，at the end I get the excellent size of the electrode KEY WORDS：electro chemical machining，electrolyte，cathode PAGE w 目 录 TOC \o 1-3 \h \z HYPERLINK \l _Toc170779094 前 言 PAGEREF _Toc170779094 \h 1 HYPERLINK \l _Toc170779095 第1章 电解加工概述 PAGEREF _Toc170779095 \h 2 HYPERLINK \l _Toc170779096 1.1 电解加工的原理 PAGEREF _Toc170779096 \h 2 HYPERLINK \l _Toc170779097 1.2 电解加工原理的特点 PAGEREF _Toc170779097 \h 2 HYPERLINK \l _Toc170779098 1.3 电解加工的分类及应用 PAG