车轮锻造液压机控制系统的研究-材料加工工程专业论文.docxVIP

万方数据 万方数据 摘 要 锻造油压机由于锻造速度快、控制精度好、自动化程度高、工艺范围 广以及节能、节材显著，被认为是自由锻设备的主要发展方向之一，是目 前所主要应用的大型自由锻锤及中小型、普通水压机的更新换代产品。 本文从锻造液压机的快速性、平稳性与可靠性要求出发，结合机、电、 液技术的最新发展趋势，研制了一种既具有高性能价格比，又具有高可靠 性和可维护性的锻造液压机系统，并对其进行了理论与实践研究。该系统 已应用于实际生产中。 论文在设计液压机和操作机械手的机械及液压装置基础上，分析了液 压机液压系统稳定性，响应快速性。又根据液压机的工作过程，按照生产 工艺要求配以可编程控制器，进行自动控制。将 PLC 最具优势的开关量控 制与自身具备的 PTO 控制及 PID 控制功能紧密结合，实现了液压机的运行 速度及液压油温控制，给出了液压机的工作流程图、程序运行流程图并编 制出了运行程序。同时对操作机械手也进行了 PLC 控制。 论文深入分析和研究了 PROFBIUS 现场总线技术基础上，针对 60 MN 车轮模锻液压机控制信号种类多、复杂的特点，从系统可靠性、兼容性和 扩展性考虑，选取了 PROFIBUS-DP 现场总线，构造了液压机与操作机械 手联动控制网络，并和同步系统网络一起构建了工业以太网，实现了生产 的自动化，智能化。 关键词 锻造；液压机；液压系统；电液伺服控制；PLC 控制；控制网络 Abstract Forging hydraulic press is considered as one of the developing directions of forging press because of its fast forging speed, high control accuracy, high automatization, wide technology range, saving energy and material. It is a product replacing large type forge hammer and mesotype and minitype common forging water press. The development tendency of mechanical, electrical and hydraulic technology is integrated in this dissertation. To meet the demands of fast speed, reliability and stability, a kind of forging hydraulic press system with either high proportion of performance-price or good reliability and maintainability is developed. Theory and experiment are also investigated in this dissertation. Now the system is applied to actual production and is entered market. Based on the designs which are mechanical and hydraulic devices of hydraulic press and operation manipulator, The subject analysed The stability and rapid response of the hydraulic system, and according to the working process of hydraulic press, in accordance with the requirements of production technology match a programmable controller for automatic control. Make use of PLC its own the most advantages switches control with and the PTO control and PID control functions, The subject has researched the control of speed of the hydraulic press and hydraulic oil temperature. Given work flow chart the