复杂回转结构的微细电火花线切割加工技术研究-机械制造及其自动化专业论文.docx

哈尔滨工业大学工学硕士学位论文 哈尔滨工业大学工学硕士学位论文 万方数据 万方数据 Abstract Micro wire electro discharge machining (Micro-WEDM) is a micro machining technique, featuring high efficiency, high precision and flexibility. Because of its physical non-contact between the workpiece and the tool, this technique is unrestricted to the physical characteristics of the workpiece and can process many kinds of materials. Micro-WEDM has brilliantly developable prospects on machining Micro/Meso metal components, micro tools and micro dies with partial micro structures. This project will expand the category of traditional narrow slot and narrow groove manufacturing, explore micro-WEDM machining micro rotary workpieces and examine problems about accuracy and stability induced by miniaturization of the wire electrode and the rotation of the workpiece. The final goal is to realize controllable manufacturing complex rotary micro structures with low cost and high precision. The author set up a hardware system for rotary structure manufacturing on the basis of analyzing the process of machining rotary structures by micro-WEDM, which can accomplish block electro discharge grinding (BEDG) and machining rotary workpieces by micro-WEDM on the same machine tool. Based on this system, fundamental experiments of machining rotary grooves and columns are conducted. The influences of electrical parameters, the tension of the wire, feed rate and rotational speed of the workpiece on the width of the rotary grooves are discussed. Moreover, the influences of feed rate and rotational speed on the material removal rate (MRR) and surface quality of the columns machined by micro-WEDM are also investigated. This paper introduces multiplicity cutting into rotary structure machining and validate that this technique can manufacture simple columns and complex rotary surface. In addition, this paper focuses on the final finishing process in multiplicity cutting and carry out the research about machining rotary structures at low vo