《水处理阀的铸造工艺设计》-毕业设计论文（学术).docVIP

PAGE 水处理阀的铸造工艺设计 摘 要 水处理阀体的工作环境要求零件本身有一定的强度，有一定的耐蚀性，同时要求零件的尺寸精度高，零件的表面精度高，铸件内部比较致密。本文的阀门材质为铸造铝合金，与传统的铸铁材料相比，铸造铝合金的铸造性能好，金属的流动性好，更易于填充行腔从而获得更加完美的铸件，更少的避免了铸造缺陷甚至铸造废品的出现几率，而铝合金在这方面的性能很突出。 由于本次设计的零件体积重量较小，所以选用金属型铸造的造型方法。使用金属型，铸件冷却速度快，具有激冷效果，可以使铸件晶粒细化，组织致密，能提高铸件的力学性能。同时也加速了铸型的周转速度，也提高的生产效率。此小铸件要批量生产，所以对铸型尺寸稳定性有较高要求，而使用金属型能保证铸件尺寸精确，表面光洁，从而提高了铸件的尺寸精度。 在设计中，通过查阅手册，对零件进行了工艺性分析，确定了大致的工艺方案，确定了基本的工艺参数，画出了铸件工艺图，并查阅金属型铸造的手册，完成设计了金属型图，金属型装配图，本次设计选用的芯子是砂型，所以最后设计了芯盒图。 关键字：金属型，铸造，铝合金 Casting Process Design of Water Valve ABSTRACT Water body parts working environment requires a certain degree of intensity of their, requires a certain degree of corrosion resistance, also asked the size of high precision parts. This cast material is made of cast aluminum alloy, as compared with the traditional cast iron materials, Aluminum Alloy Casting performance is good, fill the cavity easier, to obtain more perfect casting, To avoid casting defects, The performance of aluminum alloy in this respect is very prominent. As the casting in this design is small, Therefore, We use the method of metal mould casting,As the casting cooling speed is fast, We can improve the mechanical properties of the casting. Also improve the production efficiency, Use of metal mould casting can ensure the accuracy in size, the surface of the casting is smooth, Thereby increasing the accuracy in size of the casting. In the design, Through searching the books, I analysis the processing property of the casting, make sure the technology, complete the design of working drawing of metal mould. in the final, I design the working drawing of core box. KEY WORDS: metal mould, cast, aluminum alloy 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc264055727 前 言 PAGEREF _Toc264055727 \h 1 HYPERLINK \l _Toc264055728 第一章 阀体的铸造工艺性分析 PAGEREF _Toc264055728 \h 4 HYPERLINK \l _Toc264055729 §1.1造型方法的选择 PAGEREF _Toc264055729 \h 4 HYPERLINK \l _Toc264055730 §1.2 铸造工艺方案的确定 PAGEREF _Toc264055730 \h 4 HYPERLINK \l _Toc264055731 §1.2.1 铸件的浇注