钢管张力减径过程有限元仿真系统研究-机械设计及理论专业论文.docxVIP

钢管张力减径过程有限元仿真系统研究摘 钢管张力减径过程有限元仿真系统研究 摘 要 、＼～—，、 (张力减径机组作为无缝钢管生产的重要设备之一，其实质是一 种无芯棒的多机架连轧。钢管在轧制过程中不仅受到径向压缩，同 时还受到纵向拉伸，其变形状况和运行机制对产品质量和生产品种 范围有着重要影响。在实际生产过程中，经常出现壁厚不均、内六 方、青线等缺陷，严重影响了生产效率和企业的经济效益，但由于 缺少理论依据，很难对其变形机制作出定量分析。尸 本文结合宝钢钢管公司的实际情况，考虑了影响金属流动的关 键因素，如材料和几何双重非线性、孔型从椭圆一圆的过渡过程 和配置方式、温降、摩擦和变形抗力等：采用了三维弹塑性有限元 法进行分析；建立了张力模型、切头切尾解析模型和耦合计算连轧 模型：研究了在张力减径轧制过程中，钢管从非稳态到稳态、再从 稳态到非稳态的全部变形过程f充分利用了AutoCAD R13的友好 界面和强大绘图功能，分析了在不同情况下钢管的壁厚变化分布； 通过与实验结果的对比分析，进～步验证了模型的可靠性，从而为 解决钢管的头尾增厚、内六角和膏线等缺陷提供了科学依据：为今 后对张减机进行全面检测、挖掘设备潜力和开发新产品等工艺理论 研究提供了依据。 一、本项研究内容已通过宝钢技术中心的验收，受到宝钢技术工程 人员的好评V 关键词： 弹塑性有限元 张力减径 张力分布 轧制模型 --I-- Study Study ou FEM Simulation System in The Process of tube tension-reducing Abstract lhe essence of tension-reducing mill．硒one of important equipment of seaJ田tless tube production，is a kind of continuous rolling mill without mandril．Thc tube will be not only pressed in radial dimension，but also stretched in longitudinal dimension，which deformation condition and work mechanism have an important effect OH product quailty and variety range．It often exist some defaults in the process of practical produce，such as non-unifo珊wall thickness， inter-hexagon．wrinkle．and so on，which湖f]uence efficiency of production and economy benefits of enterprise serionsly；It is very difficuh to make quantitative analysis ou tube deformation mechanism because of the lack of theoretical foundation． The thesis，combined with the practical situations of the tube company of Ban Steel，considered the main facts that inflneuce。metal— flow,such舔double non-linear of material and geometry．transient process from elliptic to circle and configure pattern of roll pass， temperature falling，friction,曩s welI as deformation resistance，etc．It applied 3-D elastic-plastic fmite element method to analyze，and established tension modals,曲略analfytical modal of cutting hcad and hail，continuous roll modal for coupling calculatiou，Whole deformation of mbe，from non-steady state to steady state and then from steady state