基于Web的机床无线远程监测系统的设计与实现-电子与通信工程专业论文.docxVIP

摘要 摘要 随着工业化的飞速发展，数控机床已经成为现代化制造业的主流设备，机床设备 制造业开始成为社会的基础产业和支柱产业。但与此同时，机床的故障日益增加，这 将会使企业加大人力和财力上的投入，造成一定程度的资源浪费和经济损失。随着网 络技术的发展，Internet 技术给数控机床远程监测提供了机遇，现代化工业开始重视 机床监测与网络技术的融合来解决这一难题。因此，基于 Web 下的远程监测系统对 机床制造业具有非常重要的现实意义。 针对数控机床的应用和需求，本文设计了一种数控机床远程监测系统。该系统主 要由下位机采集系统和上位机监测系统两大部分组成，实现将不同地点的现场信息通 过无线通讯传送到监测中心。下位机主要负责对机床加工状态下的温度、噪声、频率、 转速、电流、压力进行实时数据的采集，通过WiFi发送到服务器上。上位机基于UDP 协议对采集的数据进行接收并保存到数据库中，利用SSH网页设计框架和Ajax异步通 信技术设计软件系统，实现对数据的实时监测、数据设置、报警、历史查询、统计分 析等功能。管理者可以通过网页监测机床状态，大大提高数控机床的工作效率，避免 数控机床在故障情况下加工给机器部件造成的损坏和对操作人员的伤害，从而减少企 业的经济损失。 关键字：无线通信；传感器；SSH 框架；Ajax；实时监测 Abstract Abstract With the rapid development of industrialization, the the CNC machine has become the mainstream product of modern manufacturing equipment, and the CNC machine manufacture is becoming a fundamental and also a pillar industry in the modern society. Meanwhile, mechanical faults are also rapidly increasing, which may lead to much consumption of the human resources and result in considerable economic losses for the enterprise. As the network technology is developed and perfected, that the CNC machine integrating Internet technology for remote monitoring becomes a reality, and much more attentions and efforts are paid to the integration on the remote monitoring system of the CNC machine in this modern industry. Therefore, based on the integration of network remote monitoring system for manufacturing industry has an important practical significance. To meet the applications and requirements of the CNC machine, this paper designs a CNC machine system for remote monitoring. Systems include two parts which are lower hardware data acquisition systems and PC monitoring systems, together to realize the function of transferring the different location information to the monitoring center by the wireless communication means. Lower hardware is mainly responsible for the real-time data collection when the CNC machine is processing, these data that include temperature, noise, frequency, speed, current, and pressu