基于pks系统的pvc糊树脂生产控制研究-控制工程专业论文.docxVIP

中文 中文摘要 重庆大学硕士学位论文 重庆大学硕士学位论文 I I PAGE PAGE VI 摘 要 PVC 糊树脂与配合剂混合后可以制成性能良好和应用领域广泛的各式制品， 加上生产 PVC 糊树脂的原料丰富易得，使其具有优越的性价比。最近几年各厂家 PVC 糊树脂项目纷纷上马，但由于生产工艺不够好，控制手段不够先进，使得许 多生产厂家整体投资成本高，生产效率低。本文针对某集团的 PVC 糊树脂生产工 艺进行研究，建立了相应的控制模型，设计了符合要求的控制方案，搭建了技术 领先的 PVC 糊树脂生产控制系统。在课题研究中，主要完成了以下研究工作： 首先基于对采用种子乳液法的 PVC 糊树脂生产工艺流程及生产子系统的研 究，明确提出了对系统控制性能设计的总体要求； 然后研究了批量控制标准及基本控制模型，建立了基于批量控制标准的 PVC 糊树脂生产过程的物理模型、过程模型和过程控制模型； 接着解决了对批量生产过程中阶段、同步阶段和配方的控制，设计了物料一 致性和加料泵自动切换的控制方案，制定了聚合釜温度的串级 PID 控制策略，并 采用 PSO-PID 算法优化整定了 PID 参数； 最后研究了基于 PVC 糊树脂生产控制系统结构的卡件、回路、数据库、阶段、 单元过程与用户流程图的组态，并借助测试验证了所控制系统的性能。 关键词：PVC 糊树脂，批量控制，PID 参数整定，霍尼韦尔 PKS 英文摘 英文摘要 重庆大学硕士学位论文 重庆大学硕士学位论文 III III PAGE PAGE IV ABSTRACT The mixture of PVC paste resin and compound can be made into variety of products with good performance and wide application. The production of PVC paste resin with abundant raw material,which has a superior cost. In recent years, a lot of PVC paste resin projects have been launched. But many manufactures of the overall investment costs and low productivity because the production process is not good enough and the control means is not advanced. According to the research of the PVC paste resin production process, established the corresponding control model, designed the control scheme to meet the requirements, build a technology leader in the PVC paste resin production control systems. In the research, the main work is as follows: First,based on the study of the PVC paste resin production process and production subsystem which using seed emulsion polymerization method, explicitly put forward the overall performance requirements for the control system design; And then studied the batch control standards and basic control model. The process model,physical model and process control model of PVC paste resin production process were established which based on batch contrl standards; Next solved the control problem for the phase, synchronization phase and recipe in the batch roduction process，designed the control sche