尾轴镗孔工艺.docVIP

Procedure for Stern Tube Boring 尾轴镗孔工艺 (0307315-16~17#73400DWT) PAGE 1 镗孔前的要求及准备工作 Requirement and preparation before boring. 孔的中心线己确定并提交船东船检认可，同时尾部的所有振动工作应停止。 Center line confirmed and approved by owner and inspector, and stop all vibration at after. 检查在尾轴孔端面的加工圆及检验圆是否己标记。 Check marked for machining circle and check circle at stern tube. 检查尾管铸件是否符合图纸尺寸要求，确认后方可塞镗排进行镗孔。 Check the size of stern tube casting, ensure the size as same as the size of shaft arrangement drawing, after being confirmed, take the boring spindle into stern tube 对镗排应进行严格的检查休整，确保镗孔所需各种工具到位。 镗排在船上的安装 Installation boring spindle on board. 将专用镗排用滑车及手拉葫芦慢慢装入尾轴孔内并在适当的位置用专用轴承支承。（见图①） Fix special boring spindle slowly into stern tube by tackle and hand gourd and support by special bearing where necessary (See fig. ①). 在镗排的两端近尾轴孔的两端面固定两根划针，（见图①所示）慢慢转动镗杆根据尾轴孔两端的检验圆进行校核镗杆，直至镗杆与尾管两端的检验圆同心，将镗孔上各调整轴承固定并将传动装置安装到位，这样可以开始进行尾轴孔的切削。 Fix two needle at boring spindle both ends near stern tube both ends (showed in fig. ①), slowly rotate boring spindle according to stern tube both ends check circle until boring spindle is concentric with check circle at stern tube both ends, fix adjustment bearing on boring hole and install power unit, so can begin stern tube hole cutting. 尾管的镗孔 Boring for stern tube 根据图纸要求见尾轴尾管总图加工达到图纸的要求，见图②，镗孔须分粗镗、半精镗、精镗三阶级，每阶段加工后须要据检验圆校核镗杆位置有无移动，经检验无误或经调整后方可进行下阶段，具体各阶段的加工切削用量如下表。 According to drawing requirement seeing stern tube general drawing，see fig. ②, boring must be divided into three stages of heavy boring 、 half finally boring and finally boring, must check whether boring spindle position is moved as check circle after rough machining, finally boring can be carry out after having checked right or adjusted, actual machining cutting value as follows table. PARAMETER 加工 切削参数 方法 METHOD 切削深度（mm） CUT DEPTH T 进给量（mm） FEED S 镗杆速度（r/mim） SPINDLE SPEED V 粗镗 HEAVY BORING 1~5 0.5~1.0 10~30 半精镗 HALF FINALLY BORING 1~2 0.3~0.5 10~30 精镗 FINALLY BORING 0.2~0.4 0.1