塑料滑轮注塑模具设计.docVIP

PAGE 摘 要 该塑料骨架总体形状为回转体，整体尺寸不小，需要大批量生产，为了提高生产率，降低成本，故采用模具成批注射生产。。该模具采用普通浇注系统，由于一模一腔，利用分型面间隙排气，该分型面位于熔体流动的末端利用分型面间隙排气。本模具采用楔紧块与定模板制成一体的整体式结构，牢固可靠性大。利用导滑条导滑。选尼龙(PA6) 关键词：斜导柱 ；斜滑块 ；浇注系统 Abstract The key point of the structure design of plastic injection mould with V-belt pulley groove is the parting(i.e,side action) and eyecting mechanism.Based on the analysis of the technologacical characteristics of plastic pulley,a practical mould structure is presented,involving the design of components of mold and their working principle.To ensure the quality product,the side pulls and demoulding are accomplished by use of the arrester,which prevents the side action of cavity splits at from the beginning of mould opening to a certain travel,as well as by use of angle slide ejecting device.The mould is compact in structure,credible in push-out and easy in installing,maintaining and operating,The quality of product is good and the production effciency is high. Key words:pulley; injection mould;Angled-lift splits;Parting;Arrester device 目录 TOC \o 1-3 \u 摘 要 PAGEREF _Toc326657957 \h I 第一章、塑件工艺分析 PAGEREF _Toc326657960 \h 3 1.1 塑件的原始材料分析 PAGEREF _Toc326657961 \h 3 1.2 塑件的结构、尺寸精度及表面质量分析 PAGEREF _Toc326657962 \h 6 1.2.1结构分析 PAGEREF _Toc326657963 \h 6 1.2.2、尺寸精度分析 PAGEREF _Toc326657964 \h 6 1.2.3、表面质量分析 PAGEREF _Toc326657965 \h 6 1.3、 明确塑件生产批量 PAGEREF _Toc326657966 \h 7 1.4、估算塑件的体积和重量 PAGEREF _Toc326657967 \h 7 1.5、分析塑件的成型工艺参数 PAGEREF _Toc326657968 \h 7 第二章、确定模具结构方案 PAGEREF _Toc326657969 \h 8 2.1、脱模原理 PAGEREF _Toc326657970 \h 8 2.2、确定型腔数量及布局形式 PAGEREF _Toc326657971 \h 9 2.3、选择分型面 PAGEREF _Toc326657972 \h 9 2.4、确定浇注系统与排气系统 PAGEREF _Toc326657973 \h 9 2.4.1、浇注系统形式 PAGEREF _Toc326657974 \h 9 2.4.2、主流道设计 PAGEREF _Toc326657975 \h 9 2.4.3、分流道设计 PAGEREF _Toc326657976 \h 10 2.4.3.1、分流道的形状和尺寸 PAGEREF _Toc326657977 \h 10 2.4.3.2、分流道的表面粗糙度 PAGEREF _Toc326657978 \h 11 2.4.4、浇口的设计 PAGEREF _Toc326657979 \h 11 2.4.5、排气系统 PAGEREF _Toc326657980 \h 13 2.5、选择推出方式 PAGEREF _Toc326657