天然气管道管弯曲试验代替压扁试验可行性研究-中国测试.PDF

第42卷第7期 中国测试 Vol.42 No.7 2016年7月 CHINA MEASUREMENT TEST July，2016 doi院10.11857/j.issn.1674-5124.2016.07.005 天然气管道管弯曲试验代替压扁试验可行性研究 马 辉袁 傅志强袁 刘锡贝袁 李学军 ， （天津出入境检验检疫局 天津 300201） 摘 要院天然气管道管检验项目中压扁和弯曲试验的选用因各标准体系间的差异存在一定分歧袁所以依据压扁和弯 曲的试验方法袁利用ANSYS有限元模拟软件对钢管的压扁和弯曲试验分别进行模拟袁实现对压扁和弯曲试验整个过 程的直观分析遥 通过对比压扁和弯曲试样变形部位残余应力场的分布和变化袁分析认为弯曲试验的塑性变形程度大 于压扁试验袁使钢管更难通过弯曲试验遥 所以袁弯曲试验可以代替压扁试验用以评价钢管塑性变形的能力遥 最后比较 模拟结果与实测试验结果袁取得较好的一致性遥 关键词院压扁试验曰弯曲试验曰模拟曰应力 文献标志码院A 文章编号院1674-5124渊2016冤07-0024-07 Feasibility study on gas pipeline bending test replacing flattening test MA Hui，FU Zhiqiang，LIU Xibei，LI Xuejun （Tianjin Entry-exit Inspection and Quarantine Bureau，Tianjin 300201，China） Abstract: Divergence exists in choosing flattening or bending tests in natural gas pipeline test projects because of their respective standard systems. Visual analysis of the whole process is realized by ANSYS finite element simulation software stimulations on the basis of flattening and bending test methods. The distribution and changes of residual stress field of deformation parts in flattening and bending tests are compared. Analysis suggests that the plastic deformation degree of bending test is greater than that of flattening test，making it harder for steel pipes to pass through. Therefore，bending test can be used in place of flattening test for evaluating the plastic deformation ability of steel pipes. In the end，good consistency is seen in the comparison between simulation and actual measurement test results. Keywords: flattening test；bending test；simulation；stress 0 引 言