基于abaqus环件轧制中性角研究-机械工程专业论文.docxVIP

摘要 摘要 万方数据 万方数据 基于 ABAQUS 环件轧制中性角研究 摘 要 环件轧制又称环件扩孔或辗扩，借助环件轧制设备——轧环机（又称扩孔机或辗扩 机）使环件毛坯产生壁厚减小、直径扩大、截面轮廓成形的塑性加工工艺。环件轧制是 连续局部塑性成形加工工艺，可以大大降低设备吨位和投资，振动小，节约能源，节约 材料，具有较高的技术经济性。 本文首先介绍了环件轧制运动学理论，主要包括驱动辊旋转运动、驱动辊进给运动、 环件旋转运动、环件半径扩大运动、芯辊转动、轧制中的前滑和后滑。基于环件轧制运 动学理论公式建立 MATLAB/Simulink 模型，利用 MATLAB 中图形用户界面（GUI）设 计功能，设计了人机交互系统的主界面。 其次，根据环件轧制过程的咬入条件、锻透条件，同时以极限进给量为每转进给量 分析了进给速度的变化趋势的极限范围。在 MATLAB 中编程实现了上述思路，应用程 序绘出不同轧制参数下的进给速度变化曲线。之后又在程序中加入时间参数，得出进给 速度随时间变化的曲线，该曲线与坐标轴所围成的图形的面积等于轧制进给量，由此分 析了进给速度的选取范围。 最后在 ABAQUS 软件中建立环件轧制模型，根据环件轧制模型在 ABAQUS 中的运 行结果，提出了在 ABAQUS 后处理中计算环件轧制中性角的方法，分析了不同进给速 度、不同摩擦系数对环件轧制过程中驱动辊中性角的影响；根据 ABAQUS 运行结果给 出了环件半径变化曲线计算方法，得出环件半径扩大的变化曲线，与 GUI 图形用户界面 运行结果进行了对比，使两种方法相互验证。 关键字：环件轧制；ABAQUS；MATLAB；中性角 I 华北水利水电大学硕士学位论文 华北水利水电大学硕士学位论文 II ABA ABASTRACT RESERCH ON THE NEUTRAL ANGLE OF RING ROLLING BASED ON ABAQUS ABSTRACT Ring rolling is a plastic processing technology. In ring rolling process, a ring blank is rolled leading to the decrease of thickness, the enlarging of diameter and the forming of section contour by ring rolling equipment. As a successively and locally plastic deformation process, it has significant technical and economic advantages, such as, low equipment tonnage, low vibration and shock, energy saving, low cost of production and so on. This thesis introduced the kinematics theory of rolling ring, includes the rotation of drive roll, the feed movement of drive roll, the rotation of ring, the enlarging of ring diameter, the rotation of idle roll, the forward and backward slip of rolling area. Based on the mathematical model, a dynamic simulation model was established in MATLAB/Simulink. By the way of graphical user interface (GUI), the favorable main interface of man-machine interaction system is designed. Secondly, according to the biting, forging condition in ring rolling process, analyzed the change trend of feed speed limit range with the extreme limit feed. It was implemented in MATLAB. The feed speed curve was calculated by MATLAB. The program was opt