五轴高三速数控雕铣机铣头设计毕业设计.doc

毕 业 设 计 论 文 第 PAGE 45 页 共 NUMPAGES 45 页 五轴高速数控雕铣机 铣头设计 摘 要 随着制造业的发展，高速度、高效率、高精度和高刚度已经成为当今数控机床发展的主要方向。为了满足当前数控机床市场的需要，五轴联动铣头已经成为了当今一个重要的发展趋势。本次毕业设计的主要任务是五轴高速数控雕铣机的铣头设计。五轴头是五轴联动加工中心上所联接的一种装置。该机床具有很强的数控功能，可以高效率高精度加工空间曲面类零件，如各类模具、水轮机和汽轮机叶片、三元流离心压气机、船用螺旋桨和推进器及螺旋锥齿轮的关键设备。可一次装夹工件在多种空间角度进行铣、镗、钻等工序加工，加工各种具有复杂轮廓表面、型腔的工件，可作铣、镗、钻孔等加工。广泛适用于各种机械制造业，特别是模具制造业。它可以实现五轴控制、五轴联动，高速运转。在掌握PRO/E软件的基本功能后，对机床的各部件进行结构设计、建模，然后，进行装配和运动仿真，达到设计的目的。 关键词 五轴控制 五轴联动 虚拟制造技术 虚拟装配 ABSTRACT Along with the development of the manufacturing industry, high speed,high efficiency, high precision and high rigidity have been the main developing trend of numeric-control machine tools. To meet the need of numeric-control machine tools’ development, five-axis head have become an important development trend now. The main task of the design is the design of 5-axis head.5-axis head is a kind of equipment in 5-axis With strong numerical function, the machine tool is the key equipment in the efficient and high-accurate machining of curly-faced . work-piece, namely. Variation molds, vane of water turbine and steam turbine, ship-used propeller, promoter and gears. It can clip a work-piece going through milling, boring and drilling, it can also process. A variety of work-pieces with complex outlook and cavities. It is capable of drilling and milling. It can be applied to all kinds of mechanic manufactures; especially molds manufacture. It can control five axis, simultaneous operate five axis. At a high speed the spindle electrical machinery uses A.C driving system, which enables the spindle to vary speeds infinitely. With a command of the baric functions of the Pro/E software, different parts of the machine tool are designed, assembled ， thus achieving the desired requirement. Keywords control five axis simultaneous operate five axis virtual－made virtual－assembly 目 录 第一章 概述6 1.1 国内外相关技术现状6 1.2 课题研究涉及内容9 第二章 五轴铣头的结构设计11 2.1 整体方案设计研究 11 2.2 铣头内部结构细化设计及计算13 2.2.1