脉冲旁路耦合电弧MIG焊的动态数学建模及过程控制-NSFC-国家.PDF

51 20 Vol.51 No.20 2015 10 JOURNAL OF MECHANICAL ENGINEERING Oct. 2 0 1 5 DOI 10.3901/JME.2015.20.086 MIG * ( 730050) (Metal inert-gas, MIG) - - TG409 Modeling and Control of Pulsed Double-electrode MIG Welding Process ZHU Ming SHI Yu FAN Ding LU Lihui ZHOU Hai (State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050) Abstract Pulsed double-electrode metal inert gas welding is a new kind of low heat input welding method. With different connection, parts of welding current bypassed and it controlled the base metal current and melting current separately. With free-flight metal transfer process, it could weld dissimilar metals. Aiming at the unstability of coupling arc in pulsed double-electrode metal inert gas welding process, a dynamic mathematic model has been built to truly describe and simulate the welding process with equivalent simplification, linearization and iterative solution. Then a control scheme is put forward and simulated, which changes the wire feed speed to adjust the main arc length, and further to control the stability of the coupling arc. Also the welding experiments with control scheme are carried based rapid prototyping system. Simulations proved the effectiveness of control sch