Lean Production 家具制造公司精益生产.pptVIP

Quality control—— is a process employed to ensure a certain level of quality in a product. We establish quality standard, analysis abnormal data and process of production, dig out the root causes and solve. the basic goal of quality control is to ensure the products meet specific requirements and are dependable, satisfactory, and fiscally sound. 质量控制—— 是确保产品质量维持在特定水平一种流程。它通过制定质量标准，分析生产现场收集到数据和现象，找出问题的根本原因，并加以解决。最终目的是确保产品能满足客户需求。 Furniture in process quality standard 问题分析Reason result analysis Identify main issues 找出主要问题 Monitor overall quality performance 监督整体质量 问题解决Problem solving 标准 时间 持续改善 PDCA圈 Plan——现状分析，定义问题 Do——短期对策实施 Check——效果确认 Action——检讨和标准化 提升 Improvement 标准作业指导书—— 是以文件的形式描述作业员在生产作业过程中的操作步骤和应遵守的事项；是作业员的作业指导书；是检验员用于指导工作的依据。 ISO9001:2000版在7.5.1.b 已明确要求在生产现场“具备作业指导书” Standard Operation Procedure (SOP) SOP stands for procedure to be followed in carrying out a given operation or in a given situation, it was the direction of the operator and QA, which is collected by document. ISO9001:2000 has clearly required that SOP must be seen in the workshop. Layout Optimization—— Most of furniture companies setup their production lines base on experience, or copying other factories. The owners have forgotten the most importance things ---- manufacturing processes of their own. So, motion waste, transportation waste, disordered production, and cost increasing occurred. We analyze the flow of material between machines/processes, get a closeness priorities diagram, work out a reasonable layout plan and executing. It can improve efficiency and save cost. 布局优化—— 大部分家具厂在建造生产线时，多基于以往经验，或者说模仿别的工厂，没有考虑自身产品的工艺流程，这样的结果就是——动作浪费，搬运浪费，生产秩序混乱，成本增加。 我们通过分析工序或机台之间的物流量，得出工序或机台之间的重要程度，最终绘制比较科学的生产线布局并加以实施，达到提高效率、节约成本的目的。 很长的包装线 配件包装远离包装线 没有明确配件包装，待放产品，包装材料存放区域 Very long packing line Parts packing far from packing line No specified area for parts packing, WIP, material 某工厂包装线 — 优化前 A