气瓶冲压工艺与模具设计.docxVIP

气瓶冲压工艺与模具设计 摘要 本设计为气瓶的模具结构设计，根据设计零件的尺寸、材料、批量生产等要求， 首先分析零件的工艺性，确定冲裁工艺方案及模具结构方案，主要由落料、拉伸和缩 口三步工序完成产品的生产，然后通过工艺设计计算，确定排样和裁板，计算冲压力 和压力中心，初选压力机，计算凸、凹模刃口尺寸和公差，最后设计选用零、部件， 对压力机进行校核，绘制模具总装草图，以及对模具主要零件的加工工艺规程进行编 制。其中在结构设计中，主要对凸模、凹模、凸凹模、定位零件、卸料与出件装置、 模架、冲压设备、紧固件等进行了设计，对于部分零部件选用的是标准件，就没深入 设计，并且在结构设计的同时，对部分零部件进行了加工工艺分析，最终才完成这毕 业设计。 关键词：气瓶，落料拉伸，缩口 cylinder stamping process and mold design Abstr act According to the size of the design components, materials, mass production, etc., the first part of the process of analysis to determine the blanking process planning and die structure of the program,it mainly was made of three steps including blanking tensile and throat, and then through the process design calculations, determine the nesting and cutting board,calculate the pressure and pressure washed centers, primary presses, computing convex and concave Die Cutting Edge dimensions and tolerances, the final design selection of parts and components, to press for checking, drawin g die assembly drawings, as well as Mold processing technology of the main parts to the preparation procedures. In which the structural design, primarily to the punch and die, p unch and die, positioning parts, unloading and out of pieces of equipment, mold, pressing e quipment, fasteners, etc. has been designed, for the selection of some components are stand ard parts , there is no in-depth design, and structural design, while some parts for the proces sing process analysis and ultimately to complete this graduation projects..... Key wor ds: cylinder,blanking tensile,throat 目 录 HYPERLINK \l _TOC_250054 1 前言 1 HYPERLINK \l _TOC_250053 2 落料拉伸复合模 2 HYPERLINK \l _TOC_250052 2. 1 工艺方案的确定 2 HYPERLINK \l _TOC_250051 2. 2 排样 2 HYPERLINK \l _TOC_250050 2. 3 制件的工艺分析与计算 4 HYPERLINK \l _TOC_250049 2. 3. 1 确定修边余量 4 HYPERLINK \l _TOC_250048 2. 3. 2 计算毛坯直径 4 HYPERLINK \l _TOC_250047 2. 3. 3 无凸缘圆筒形件拉伸次数的确定 5 HYPERLINK \l _TOC_250046 2. 3. 4 计算毛坯相对厚度 t /D 判断是否用压边圈拉伸 5 HYPERLINK \l _TOC_250045 2.