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CHAPTER 2
Processing of Carbon Fibers
Introduction
Carbon fibers are fabricated from pitch fibers, polymer fibers (e.g.,
polyacrylonitrile), or carbonaceous gases (e.g., acetylene). Those made from
pitch and polymer fibers are commercially available, whereas those made from
carbonaceous gases are not yet commercially available. Those made from pitch
and polymer fibers are in short and continuous forms, whereas those made
from carbonaceous gases are in the short form only. Fibers made from pitch
and carbonaceous gases are more graphitizable than those made from
polymers, so they can attain higher thermal conductivity and lower electrical
resistivity. The raw materials cost is much lower for making fibers from pitch or
carbonaceous gases than from polymers. However, the present market is
dominated by those made from polymers because of their combination of good
mechanical properties (particularly tensile strength) and reasonable cost. In
contrast, highly graphitic pitch-based carbon fibers are very expensive, though
they have high tensile modulus, high thermal conductivity, and low electrical
resistivity. On the other hand, the price of pitch-based carbon fibers is
expected to drop when the production volume increases. Eventually, the least
expensive carbon fibers are expected to be those made from pitch and
carbonaceous gases.
The fabrication of carbon fibers from pitch or polymers involves pyrolysis
of the pitch or polymer; this is performed by heating. Pyrolysis is akin to
charring, thus forming carbon. In contrast, the fabrication of carbon fibers
from carbonaceous gases involves catalytic growth of carbon. For the pyrolysis
process, pitch has the advantage of having a higher carbon yield than polymers.
This chapter describes the me
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