平面应变对超塑性5083铝合金空孔状态之影响Cavitation-中华大学.PDF

中華理工學刊 第一卷 第一期 第 95 至 102 頁 民國九十二年三月 Chung Hua Journal of Science and Engineering, Vol.1,No.1, pp.95-102(2003) 平面應變對超塑性5083鋁合金空孔狀態之影響 Cavitation characteristics of a superplastic 5083 Al alloy during plane-strain forming 吳泓瑜、彭昭遠、鄭弘林、許士浤 中華大學機械與航太工程研究所 新竹市香山區東香里五福路二段 707 號 電話：03-5186493 傳真：03-5186209 ： Email ncuwu@chu.edu.tw 關鍵詞: 超塑性 5083 鋁合金、平面應變、空孔狀態。 摘要 本論文主要探討超塑性 5083 鋁合金在平面應變狀態下之超塑性成形特性。實驗結果顯示，盒狀零 件之超塑性成形過程可以分為兩個階段來討論。在變形的初期至板片接觸模底時為第一階段，當變形板 片與模底面接觸後至完全成形為第二階段。在第一階段中，空孔量隨著應變量的增加而增加，空孔量的 增加是因空孔的生成與空孔的成長所造成。在變形的第二階段，空孔量先是隨著成形時間的增加而增 加，在達到某一最大值後，空孔量反而是隨著成形時間的增加而減少。在第二階段的後期中，空孔量的 減少應該是燒結作用造成空孔收縮的現象，因而導致空孔量的減少。 Keywords: 5083 Superplastic Al alloy, Plane-strain, Cavitation. ABSTRACT The purpose of this study is to explore the deformation characteristics of an 5083 superplastic Al alloy under plane-strain state during superplastic deformation. The results showed that the forming operation for forming into a rectangularright die could be considered to separate into two stages. In stage I, the sheet would freely deform as part of a spherical dome until its central point touched the bottom surface of the die. In the second stage of formation, the sheet was overlaid on the bottom surface and on the sidewall surface as the deformation proceeds. After the central region of sheet was deformed into contact with the bottom surface of the die, the surface condition of the die would affect the subsequent deformation of the overlaid region. In the first stage; cavity volume increased exponentially with deformation. The evolution of cavity volume was due to both nucleation and growth of cavities. In s