价值流分析解析培训资料.pptVIP

CI-GT-015 REV. 0 Value Stream Mapping Recommended Reading Levels of Value Stream Supply Chain a.k.a Value Stream Value Stream Mapping What is a Value Stream Map? A detailed flow chart A big picture perspective – improving the whole, not just optimizing the parts and maybe sub-optimizing the whole We will focus on the door-to-door production inside a plant Helps you see and understand the flow of material and information Value Stream Mapping Benefits of Value Stream Mapping Material and Information Flows Material flow ? the movement of material through the factory Information flow ? another flow associated with production that tells each process what to make or do next Value Stream Mapping Steps Value Stream Mapping Steps Choose a product family Begin by drawing the current state (door-to-door) Gather information from the shop floor Development of current state and future state are overlapping efforts Prepare and begin using an implementation plan Repeat when future state becomes current state Product Family Gather Data Typical Process Data Cycle time Changeover time Production batch sizes Number of product variations Number of operators Pack size Working time (minus breaks) Scrap rate On-demand machine time Mapping Tips Always collect current-state information while walking the actual material and information flows yourself. Start with a quick walk along the entire door-to-door value stream – then go back and gather data at each process Begin at the shipping end and work upstream Measure your own times – don’t rely on standard times, old data in a file, or hearsay Even if several people are involved, map the whole value stream yourself Use butcher paper and markers Current State Value Stream Map Current State Map – By the Numbers Start with the customer – place in the upper right-hand corner of the map Show the customer’s requirements in a data box Draw the basic production processes – indicate a process by using a process box – draw material flow from left to rig