基于Abaqus的铝合金汽车覆盖件快速超塑成形分析.PDF

上半月出版 Casting Forging Welding 金属铸锻焊技术 基于Abaqus 的铝合 汽车覆盖件快速 超塑成形分析 王文平1,2 1 1 万敏 吴向东 渊1. 北京航空航天大学机械工程及自动化学院袁北京100191 曰2. 北京工业大学耿丹学院 机械工程系袁北京10 1301冤 摘 要院 以汽车引擎罩外板为例袁 运用Abaqus 有限元分析软件建立铝合金汽车覆盖件快速超塑成形的有限元模 型遥 通过对引擎罩外板进行快速超塑成形仿真分析袁确定了成形工艺条件袁为实际生产提供工艺指导袁以减少模具设计 和实际生产工艺的盲目性遥 关键词院铝合金曰汽车覆盖件曰快速超塑成形 中图分类号院TG135+.3 文献标识码院A 文章编号院 Analysis of Rapid Superplastic Forming of Al Alloy Automobile Panel Based on Abaqus 1,2 1 1 WANG Wenping , WAN Min , WU Xiangdong (1. School of Mechanical Engineering and Automation, Beihang University, Beij ing 100191, China; 2.Department of Mechanical Engineering, Gengdan Institute of Beijing University of Technology, Beijing 101301, China) Abstract 院The engine hood outer panel was selected as an example, and then finite element model of rapid superplastic forming on the aluminum alloy was established using Abaqus FEA software. The forming process parameters were acquired by rapid superplastic forming simulation analysis based on engine hood outer panel, which can provide technical guidance for practice and is very useful to reduce the aimlessness of mold design in actual production process. Key words 院Al Alloy 曰automobile panel 曰rapid superplastic forming 近年来袁为有效降低能耗和减小环境污染袁轻量 态铝合金在覆盖件超塑成形上应用的可能性袁 且另 化已成为现代汽车结构设计的主流趋势袁在为数不 辟蹊径探索了提高铝合金覆盖件超塑成形生产效率 多的轻量化材料中袁铝合金板具有密度小尧强度高和 的新方法-铝合金覆盖件快速超塑性成形技术遥 [1-4]