基于WiFi焊接远控与焊缝电磁跟踪系统研究-材料工程专业论文.docxVIP

哈尔滨工业大学工程硕士学位论文 哈尔滨工业大学工程硕士学位论文 万方数据 万方数据 Abstract Three development tendencies of the welding process nowadays are automation, intelligence and network. In this paper, we optimize a welding equipment of a certain project, which contains WiFi communication, seam tracking remote control system and seam tracking control system based on embedded system. Combined with electromagnetic sensors, we do series of experiments to examine the system’s seam tracking performance to deferent seam materials. We develop seam tracking remote control systems and control system, des ign the circuit layout, and achieve every module functions of the circuit board by quantities of software debugging. To achieve the process of seam tracking wireless WiFi network control and data sharing, we employ the embedded connection between the microcontroller STM32F405/F373 and Wizfi210 wireless modules, which also enables welding control in complex environments. Based on the existing seam tracking controller, we improve and perfect the hardware circuit layout further. We analysis the drawbacks of the original control system, including power supply instability, poor anti-jamming capability, unsatisfactory sensor signal processing and collection and unable to get accurate the stepping motor’s displacement. So we redesigned the seam tracking control system and optimize the performance of the controller. Under the summary of the inadequacy of the existing control system, we adopt the following design of the seam tracking control system. Firstly, we adopt the isolated part of the system power supply, which means the external power input and the system is separated. What’s more, we adopt the separate multi -stage regulator power supply to various parts of the system, which eliminates the disturbance of one another. Secondly, we adopt multi-stage filter settings in the sensor’s signal processing part to inhibit clutter noises. Next, we adopt SCM timer to simulate the 16 bits DA converter to colle