071012线束设计培训.pptVIP

# What makes a good design? A good harness design shall be一个好的线束设计应包含如下: Reflect customer’s requirements exactly and completely 充分准确的反映客户的要求. Quality质量要求: No error无错误. No different meaningAmbiguity 无歧义. Reliable: 10 Year or 170,000KM 可靠性为10年或17万公里. Low cost低成本 Attain Cost Goal 考虑成本要求. VAVE 价值工程分析 EC4 成本节余 Buildability:可操作性 Easy to build便于制造. Overview 1.System Planview系统拓普图 2.Standard Circuit Introduction标准电路 3.Schematics Reading and Comprehension电路图识读 4.Layout design线束布局 5.Cable Selection And circuit profection导线选择 6. Connector,Terminal ,Seal and Plug selection 插接器,端子,密封,盲栓选取 7.Tolerance and dimension尺寸公差 8.Harness Covering Selection覆盖物选取 9.Splice Design焊接设计 10.Mounting Device Selection固定件选取 11.Section View, Tape Back ,Hank and Notes,零件图 12.Item and wire chart材料明细 Circuit Standardization Whe you see CKT# 140,you can get following information from ESA-610: The Description of this ckt is: FUSE OUTPUT-BATTERY-TYPE III FUSE This is a “ Hot on all time” circuit. It is the output of a minifuse. Color is orange. Circuit standardization provides a common engineering language btw Packard and customer Different customers have different method to standardize their CKTs. ESA-610 provides also standard Device Be Sure to Get Latest Schematics From Customer Before Harness Design! 1. Question outlets with 4 or more branches公共节点分支不能超过4个. Complicated board design, congested board, difficult to tape, and difficult to build复杂的案板设计,缠绕困难, 操作困难. 2. Provide proper branch length from outlet to back of connector从节点到插接器末端的分支长度: outlet / outlet: A. 1st connector / outlet: length 200 mm.第一个分支长度200mm. B. 2nd connector/ outlet: length 250 mm.第一个分支长度200mm. C. 3rd connector / outlet: length 300 mm.第一个分支长度200mm. Difficult to build / tape 200 mm, board congestion. Staggered lengths enable easy holder placement, less congestion, and easier build. 分支长度200mm制作困难,长度错开尽可能的达到holder容易摆放,低密度,容易制作. 3. Communize side and direction of branch breakouts对于节点相同伸出方向不同的分支: Easier build: easier