高精度U形薄壁铝支座零件多轴数控加工工艺改进.pdfVIP

2016年10月 机床与液压 Oct．2016 第44卷 第20期 MACHINE TOOL HYDRAULICS Vol．44 No．20 - DOI:10.3969/ j．issn．1001 3881．2016．20．018 高精度 U形薄壁铝支座零件多轴数控加工工艺改进 1 2 2 2 廉良冲 , 伍浩 , 刘国栋 , 杨芳 (1． 湖南生物机电职业技术学院机械系, 湖南长沙410126;2． 江南工业集团有限公司, 湖南湘潭411207) 摘要: 分析薄壁零件加工特点, 以某小批量高精度U形薄壁铝支座零件为例, 设计专用夹具, 实现了部分五轴加工转 三轴加工技术, 节约成本, 为企业合理使用高端设备提供技术方向; 设计了专用刀具, 并提供减震和抗振措施, 改进部件 的五轴加工工艺, 提高了生产效率, 减少废品率。 实践证明, 该工艺改进措施在企业薄壁零件加工中实用、 高效。 关键词: 薄壁铝质零件; 专用刀具; 五轴加工; 工艺改进 + - - - 中图分类号: TH162 ．1　 　 文献标志码: B　 　 文章编号: 1001 3881 (2016) 20 067 3 Multi-axis NCMachining Process Improvement of High Precision U-shaped Thin-wall Aluminum Bearing Parts 1 2 2 2 LIAN Liangchong , WU Hao , LIU Guodong , YANG Fang (1．Department of Mechanical Engineering, Hunan Biological and Electrical Polytechnic, Changsha Hunan 410126, China; 2．Jiangnan Industries Group Co., Ltd., Xiangtan Hunan411207, China) Abstract: The thin-wall part processing characteristics were analyzed. Taking a low-volume high-precision U-shaped thin-wall aluminum bearing partasexample, specialfixturewasdesignedtoachievepartialfive-axismachiningtransferringthree-axismachining technology, socostwassavedandtechnical directionwasprovidedfortheenterprisestorationaluseof high-endequipment. A special tool was designed. And shock absorption and vibration measureswereprovidedto improvethefive-axismachiningtechnology, sopro- duction efficiency was improved and scrap ratewas reduced. The practice has proved that process improvement measures are