辊式涂布牛顿流体橡胶辊负间隙施涂过程的建模与分析.PDF

辊式涂布牛顿流体橡胶辊负间隙施涂过程的建模与分析 赵一杰，包能胜 ，许鹏1 1 2 1 ( 汕头大学机械电子工程系，汕头 515063 2 汕头市华鹰软包装设备总厂有限公司) 摘要：辊式涂布是当前涂布的主要方式，而胶辊特性对涂布量的影响最大。本文 通过对可变形橡胶辊涂布流场数学模型的分析，得出胶辊涂布的涂层厚度与辊半 径、辊速度、胶黏液粘度、胶层弹性模量、负载力的关系，并且通过实验的方法 验证了弹性模量和负载力对涂层厚度的影响。理论与实验的结果表明，涂布量与 弹性模量和负载力成反比。论文最后给出了橡胶辊的选择方法，分析了聚氨酯橡 胶的特性及其在胶辊涂布广泛应用的原因。 关键词：橡胶辊；涂布流场；可变形辊；弹性模量；负载力；牛顿流体 ModelingandAnalysisonCoatingProcessofNewtonianFluid betweenNegativeGapofRubberRollerforRoll-typeCoating Technology 1 1 2 ZhaoYijie ,XBaoNengsheng ,Xu Peng (1Department ofMechatronicEngineering, Shantou University,Guangdong Shantou,515063China 2 Shantou Huaying Soft-PackingEquipment Plant Ltd.,Guangdong Shantou,515064 China) Abstract:Roller coating is the current main form in coating machine, and the characteristics of roller are the typical impact weight on the coating thickness.This paper has got the relationship between the coating thickness and roller radius, roller speed, plastic mucus viscosity, elastic modulus of adhesive layer and loading force on roller,which is through the analysis on coating flow mathematical model of deformableroller.Then,the experimental methodswereused toverify the elastic modulus and the load force on the coating thickness. Theoretical and experimental results show that the coating thickness is inversely proportionaltothe loading force andthe elasticmodulus.Finally,thepaper gavethe selection method ofrubber roller,and analyzedthe characteristics ofrubberroller andthereason ofpolyurethane roller coatingwidelyusedin the coatingmachines. Keywords:Rubber Roller;CoatingFlow;DeformableRoller;ElasticModulus;LoadingForce; Newtonian Fluid 基金项目：国家自然科学基金资助项目; 广东省高等学校产学研基地滚动项目 （2013CXZDC