材料表面裂纹缺陷预处理装置设计方案初稿.docVIP

PAGE 本 科 毕 业 设 计（论文） 题 目：材料表面裂纹缺陷的预处理装置设计 学生姓名：范常峰 学 号专业班级：工业设计08-1 指导教师：刘衍聪 教授 2012 中国石油大学（华东）本科毕业设计（论文） PAGE iv 摘 要 机械工程领域材料表面易产生微裂纹并不断扩展造成装备的破坏失效，激光熔覆技术是一项发展迅速的表面改性技术，可对材料表面进行快速修复与性能优化，提高材料利用率，延长了工件使用寿命。裂纹预处理装置需要对裂纹快速、简捷、准确的去除，以满足激光熔覆的需要。(设计制造裂纹预处理装置填补了激光熔覆修复裂纹预处理装置的技术空白。) 材料表面裂纹缺陷预处理装置的设计，主要包括装置磨削与传动部分设计、装置外壳与基座设计以及基座运动仿真。根据裂纹处理快速方便的需要，装置采用锥齿轮传动,通过砂轮磨削去除材料表面裂纹，并对锥齿轮进行设计计算和技术性能校核。运用机械动力分析软件Adams对基座仿真模拟，并进行结果分析。运用多边形建模功能强大的3ds max以及Solidworks插件Gear Trax对装置建模并使用互动性的光线追踪与全域光渲染程序keyshot渲染展示。 关键词: 激光熔覆；裂纹缺陷；磨削；锥齿轮；仿真模拟 ABSTRACT The material surface is easy to produce the micro-cracks and expand destruction caused by equipment failure in the field of mechanical engineering. Laser cladding technology is a rapidly developing technology for surface modification, it can fix the surface, optimize its performance. As a result, it improves the material utilization and extends the working life. The crack pretreatment unit should remove the crack rapidly, simply and accurately in order to meet the needs of laser cladding. The design of the pretreatment unit of surface includes grinding and transmission part design of the device, the casing and base design, as well as the base motion simulation. According to the needs of removing cracks rapidly, simply, accurately, the device uses bevel gear transmission, removes the cracks of surface by wheel grinding. It also calculates the bevel gear and checks the performance. It uses the mechanical power analysis software Adams on the base simulation and analyzes the result. It uses the powerful polygon modeling software 3ds max and the Gear Trax plugin of solidworks to model the device. It uses the interactive ray tracing and global light rendering program Keyshot to render and perform the model. Keywords: Laser cladding; crack defects; grinding; bevel gear; simulation 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc326337037 第1章 前 言 PAGEREF _Toc326337037 \h 1 HYPERLINK \l _Toc326337038 1.1 选题背景及意义 PAGEREF _Toc326337