线性摩擦焊机振动装置中双凸轮机构设计和分析.PDFVIP

第 11 卷 第 1 期 精 密 成 形 工 程 2019 年 1 月 JOURNAL OF NETSHAPE FORMING ENGINEERING 81 线性摩擦焊机振动装置中双凸轮机构设计与分析 徐嘉鹏，王善林，吴鸣，陈玉华，朱圣远，柯黎明 （南昌航空大学轻合金加工科学与技术国防重点学科实验室，南昌 330063 ） 目的针对现有机械式线性摩擦焊机振动频率较低、工作效率不高和稳定性不佳等问题，通过改进目 前振动装置中使用的机构来获取更高的振动频率和稳定性。方法 分析焊机现在使用曲柄连杆和机构的优缺 点，对比选择采用凸轮机构，并提出增加凸轮的组数来获取更高的振动频率，并以双凸轮机构为例，通过 自行设计凸轮结构并进行运动学分析，来验证增设凸轮组数的可行性。结果 采用双凸轮机构的线性摩擦焊 接设备，机构旋转一次，焊件往返两次，效率能够提升 2 倍，且机构运动全程过渡自然、无死点和惯性力 产生，具有较好的稳定性。相较于现有振动装置上使用的机构，双凸轮机构在振动频率上提升了 2 倍，证 明了增设凸轮组数可以获得更高的振动频率。 双凸轮机构；线性摩擦焊机；设计分析 DOI ：10.3969/j.issn.1674-6457.2019.01.013 TG439.8 A 1674-6457(2019)01-0081-05 Design and Analysis of Double Cam Mechanism in Vibration Device of Linear Friction Welding Machine XU Jia-peng , WANG Shan-lin, WU Ming, CHEN Yu-hua, ZHU Sheng-yuan, KE Li-ming (National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology, Nanchang Hangkong University, Nanchang 330063, China) ABSTRACT: Aiming at the problems of low vibration frequency, low working efficiency and poor stability of the exist- ing mechanical linear friction welding machine, the paper aims to obtain higher vibration frequency and stability by im- proving the mechanism used in the present vibration device. This paper analyzed advantages and disadvantages of using crank connecting rod and mechanism in welding machine, compared and selected cam mechanism, and proposed to in- crease the number of cam groups to obtain higher vibration frequency with double cam mechanism as an example. By de- signing the cam structure and analyzing the kinematics, the feasibility of adding cam group was verified. With the linear friction welding equipment of double cam mechanism, the mecha