气体辅助成型.pptVIP

HANJIN used Part Adviser for the new design of TV Cover to reduce the development time and predict the part quality before making mold. Gate location and number was changed to remove short shot and achieve flow balance for the TV back. Part Adviser was used to determine optimized part thickness for the TV front. The Situation Cashiers’ customer wanted to consolidate several parts into the large panel The new design meant plastic had to flow through 3mm X 450mm sections, a flow ratio of 150:1 - virtually impossible for conventional molding The solution was to switch to GIM and use MF/GAS to determine layout size of the rib pattern 1. Optimized gas channel and polymer gas position. 2. 5 parts can be integrated into 1 part. 3. Optimized processing condition for mass production 4. Save production cost Customer said “If we don’t have MODFLOW, this project can not be succeeded. MOLDFLOW provided the design concept for optimization of gas channel and injection location. And also we easily determined proper processing condition without time consuming. At this time this technology is being applied to the other products to reduce production cost.” Seong-teg,Woo Research Engineer RD Center of Refrigerator, Daewoo Electronics Co.,Ltd. before 5 parts $ 3.29 21 step 13 after 1 part $ 2.67 12 step 8 benefit Easy to assemble $0.62x100,000 Reduce Infra $ 89,286 (5persons) Parts No. Cost Assembly Workers No. Total Cost Saving : $ 151,286 Benefit Cost Saving Refrigerator Component Effects 1. Fix Warpage Problem 2. Prevent Rush on Steel - Change Material from Steel to Plastics 3. Reduce Cycle Time - Increase Productivity : 20% Up 4. Optimum Part Shape, Thickness Design and Gas Channel 5. Increase the part Stiffness Air-con Compressor Cover Detail View % Polymer at the end of Processing Gas Fill Pattern Air-conditioner Compressor Cover TV Front Cabinet Effects 1. Fix Warpage Problem 2. Sink-Mark Problem 3. Reduce Development Time 4.