矫直辊辊型曲线对中厚板残余应力的影响.pdfVIP

第20卷摇 第3期 材摇 料摇 科摇 学摇 与摇 工摇 艺 Vol.20 No.3 摇 摇 20 12年6月 MATERIALS SCIENCE TECHNOLOGY Jun. ,2012 摇 摇 摇 摇 摇 摇 矫直辊辊型曲线对中厚板残余应力的影响 刘志芳,王勇勤,严兴春 (重庆大学 机械传动国家重点实验室,重庆400030) 摘摇 要:为深入研究矫直过程中矫直辊辊型曲线对中厚板残余应力的变化规律,分析了新一代矫直机的典型 弯辊结构,针对其中一种弯辊结构运用接触有限元软件计算了其弯辊效果,得到了从负弯到正弯等多种矫直 辊辊形曲线.建立了矫直辊辊形曲线对残余应力影响的解析模型和流程,运用数值方法求解该模型.研究结 果表明:弯辊量对较宽的轧件的残余应力影响不显著,即使弯辊手段用反了,残余压应力仍然可以得到一部 分消减;弯辊量对较窄的轧件的残余应力影响很大,如果弯辊手段用反了,残余拉、压应力都得不到有效 消减. 关键词:中厚板;残余应力;弯辊量;辊形曲线 中图分类号:TG333.23 文献标志码:A 文章编号:1005-0299(2012)03-0001-06 Influence of curves of the levelling rollers shape on the residual stress of the plate LIU Zhi鄄fang,WANG Yong鄄qin,YAN Xing鄄chun (The State Key Laboratory of Mechanical Transmission,Chongqing University,Chongqing400030,China) Abstract:For the purposeoffurtherstudyingtheinfluenceof curvesofthelevelingrollersshapeontheresidu鄄 al stress ofplateduringthelevelingprocess,atypicalstructuraloftherollbendingofthelevelerwasanalyzed, and the bending effect was calculated by contact finite element software aiming at one of the structural of roll bending.Several kinds of curves of the leveling rollers shape can be obtained.The model and the changing processofresidualstresswerebuiltupandsolvedbythenumericalmethod.Theresearchresultcanbesumma鄄 rized asfollow:the value of roll bending has a little influence on the residual stressfor thewide plate and the residual compressive stress still can be improved even though the bending method is operated in the opposite way.Thevalueoftherollbendinghasaremarkableinfluenceontheresidualstressforthenarrowplateandthe residual str