电站锅炉磨煤机减速器齿轮轴断齿原因分析-内蒙古电力技术.PDF

内蒙古电力技术 68 INNER MONGOLIA ELECTRIC POWER 2018 年第36 卷第4 期 doi:10.3969/j.issn. 1008-6218.2018.04.010 电站锅炉磨煤机减速器齿轮轴断齿原因分析 张雪超，张 涛，谢利明，李 腾，谭晓蒙 （内蒙古电力科学研究院，呼和浩特 010020 ） 摘要：某电站锅炉磨煤机减速器齿轮轴发生断齿失效故障，通过宏观形貌观察、断口微区 检测、化学成分检测、显微组织检测、力学性能检测等方法对锅炉磨煤机减速器齿轮轴断齿原 因进行分析。结果表明：齿轮轴的轮齿表面未形成明显的硬化层导致表面耐磨蚀能力不足； 材料中夹杂物较多，且基体硬度较高，导致轮齿的韧性变差；齿轮轴在运行过程中轮齿各部位 承载不均匀，局部承载的接触压应力较大；同时运行过程中的反复疲劳载荷引起疲劳开裂直 至断裂。 关键词：磨煤机；减速器；齿轮轴；疲劳开裂；夹杂物；硬化层 文献标志码：B 中图分类号：TM621.2 ；TH 132.46 文章编号：1008-6218（2018 ）04-0068-03 Broken Teeth Analysis of Reducer Gear Shaft of Pulverizer in Station Boiler ZHANG Xuechao, ZHANG Tao, XIE Liming, LI Teng, TAN Xiaomeng （Inner Mongolia Power Research Institute, Hohhot 010020, China） Abstract ：Broken teeth of the gear shaft happened in the reducer of power pulverizer in a power station. The reasons of the failure were analyzed by test methods of appearance analysis, microstructure detection, impact test, and chemical composition test, and scanning electron microscope. The results showed: there were not prominent hardened layer formed on the tooth surface of the gear shaft so that the abrasion resistance of the surface was insufficient; more inclusions in the material and higher hardness of the substrate resulted in the worse tenacity; asymmetrical stress on the gear shaft lead to higher contact pressure on the local scale in the running; and the repeated fatigue load in the service gave rise to fatigue cracking and then led to the fracture. Key words ：pulverizer; reducer; gear shaft; fracture fatigue; inclusions; hardened layer 1 机组概况及存在的问题