基于ProE的多轴箱设计及其运动仿真研究.docVIP

基于Pro/E的多轴箱设计及其运动仿真研究 PAGE XLVII PAGE \* MERGEFORMAT 66 基于Pro/E的多轴箱设计及其运动仿真研究 摘 要 本次课程设计的主要任务是设计镗床上的专用多轴箱，并使用Pro/E三维软件对该多轴箱进行运动仿真研究。 该多轴箱主要用于粗镗101B手拖变速箱箱体上的五个主轴孔，根据要加工的变速箱箱体上的轴孔及相关参数选择额定功率为5.5KW的TD40AⅡ型动力头；根据零件的大小及被加工孔的位置确定多轴箱的轮廓尺寸为500×500；齿轮的模数是通过类比法确定；齿轮齿数和中间传动轴的位置是由“计算、作图和多次试凑”相结合的办法确定；计算主轴、传动轴的坐标并进行中心距验算，确定部分轴上需采用变位齿轮；轴上的齿轮套筒、键等零件按轴号选取相应的标准件。 本课题设计运用Pro/E软件对多轴箱进行仿真，能够真实的展现零件间装配及运动的细节，减少了设计过程产生的不必要的失误。有效的降低了设计制造成本，增加了经济效益。 关键词 主轴箱/主轴/Pro/E/仿真 Based on Pro/E Multi-axle Box Design And Motion Simulation ABSTRACT The main task of curriculum design is to design a special multi-boring machine on the axle box, and use the Pro/E 3D software for the simulation of multi-axle box exercise. The multi-axle box is mainly used for rough boring 101B Walking tractor transmission housing on the five spindle hole, according to the processing of the transmission housing on the shaft hole and the related parameters rated at 5.5KW of TD40A Ⅱ type power head; under the parts to be machined hole size and location to determine the outline of multi-axle box size of 500 × 500; Gear modulus is determined by analogy; And intermediate gear shaft position is basis, mapping and multiple trial and error approach to determine the combination; Calculation spindle, drive shaft center distance of the coordinates and be checking to determine the part of the shaft requires the use of modified gear; axis gear sleeve, keys and other components by selecting the corresponding axis number of standard parts. The subject of design using Pro/E software to simulate multi-axle box can show real movement between parts and assembly details of the design process to reduce the unnecessary mistakes. Effectively reduce the design and manufacturing costs and increase economic efficiency. KEY WORDS Headstock ,Spindle, Pro/E, Simulation 1 绪论 1.1 课题背景 制造业是一个国家经济发展的重要支柱，是国民经济的主要来源，可以说，制造业的发展水平是一个国家或地区经济实力，科技水平和综合国力的重要标志之一。 机械制造业是制造业核心，是向其它部门提供工具、仪器及各种制造装备的部门。机械制造业的生产能力和制造水平是衡量一个国家工业水平的标志之一。因此，机械制造业在国民经济中占据着重