双晶直探头在模具钢厚板探伤中的应用法.docxVIP

Special Steel Techonlogy2012.No.4理化检测与控制双晶直探头在模具钢厚板探伤中的应用法何勇智（攀长特公司质量计量中心，四川江油 621701）摘 Special Steel Techonlogy 2012.No.4 理化检测与控制 双晶直探头在模具钢厚板探伤中的应用法 何勇智 （攀长特公司质量计量中心，四川江油 621701） 摘 要：我公司扁平材厂生产的模具钢规格较多，超声波检测要求较严。若采用单晶直探头势必要制作大 量对比试块，且操作繁琐，对现场探伤来说很不方便。双晶直探头有着灵敏度高、盲区小和近场区小的优点，本 文从理论近似计算和实际性能测定确定了探伤模具钢厚板所采用双晶直探头的型号。由于内控要求模具钢板 点状缺陷不得大于Φ3 mm，所以采用距离—波幅曲线来调整检测灵敏度最为合理。 关键词：双晶直探头；距离—波幅曲线；灵敏度；平底孔；焦距 中图分类号：TG115.21+5 TG115.28 文献标识码：A 文章编号:1674-0971(2012)04-053-05 Application Method of Dual-Crystal Straight Probe for Ultrasonic Flaw Detection of Die Steel Plate He Yongzhi (Metering and Measuring Center, Sichuan Changcheng Special Steel Co.,Ltd.,Pangang Group, Jiangyou, Sichuan, 621701) Abstract: Specifications for the die steel manufactured in the flat products plant are various, so strict ultrasonic flaw testing is required in our company. Adopting the single-crystal straight probe could lead to a large number of the test samples and tedious operation, it is inconvenient for on-site testing. The dual-crystal straight probe has advan? tages of high sensitivity, the small blind and near-field zone. The specification of dual-crystal straight probe type used in the ultrasonic test on die steel plate was determined from two aspects of theory approximate calculation and actual performance determination in this paper. Because internal control requirement for the diameter of point defect on the die steel plate shall not be greater than 3mm, adjusting detection sensitivity by use of distance-volatility curve is the most reasonable. Keywords: Dual-crystal straight probe, Distance-volatility curve, Sensitivity, Flat bottomed hole, Focal length 攀长特公司模具钢主要以厚板和特厚板为主，其 板厚规格较多。因用户对内部质量要求较严，特别是 出口模具钢板，公司内控要求超声波探伤参照 GB/ T2970-2004 执行，且不得大于Φ3 mm 点状缺陷存在。 因模具钢厚板规格基本上在所使用单晶直探头的三 倍近场区内，单晶直探头要准确对缺陷定量必须采用 当量试块法。这样需要制作大量的试块，操作也较繁 琐，现场探伤要携带很多试块，很不方便。 双晶直探头有灵敏度高、杂波少盲区小、近场 区长度小，波形简单等优点已被广泛用于中厚板的 检测。GB/T2970-2004 标准中已经将双晶直探头可 探厚度范围由原 20 mm 扩大到 60 mm。为有效检测 内部缺陷，准确评判，我们决定采用双晶直探头替 代单晶直探头探伤模具钢厚板。由于双