万能凸度轧机中间辊偏移板形调控能力分析-机械工程学报.PDF

第52 卷第4 期 机 械 工 程 学 报 Vol.52 No.4 2016 年 2 月 JOURNAL OF MECHANICAL ENGINEERING Feb. 2016 DOI ：10.3901/JME.2016.04.082 万能凸度轧机中间辊偏移板形调控能力分析* 刘 洋 王晓晨 杨 荃 彭劲松 (北京科技大学国家板带生产先进装备工程技术研究中心 北京 100083) 摘要：1420 单机架万能凸度轧机(Universal crown mill, UCM)轧制极薄带时，中间辊偏移对正向轧制与负向轧制时工作辊弯 辊、中间辊弯辊及中间辊窜辊的板形调控特性存在一定的影响，从力学角度分析辊系的受力状态，并运用LS-DYNA 有限元 软件建立显示动力学模型，定量计算中间辊不偏移轧制与正向偏移轧制及负向轧制时各板形调控手段的调控特性。计算结果 显示轧机中间辊不偏移时，工作辊弯辊力与带钢凸度呈线性关系，随着工作辊弯辊力的增大，带钢凸度减小；当中间辊偏移 时，工作辊弯辊调控功效要大于中间辊不偏移时，且正向轧制的弯辊调控功效要优于负向轧制；中间辊弯辊调控特性表现出 与工作辊弯辊相似的变化趋势。不同中间辊窜辊的板形调控能力变化不大，不偏移轧制与负向轧制调控能力基本相同，正向 轧制在窜辊量为15～30 mm 范围内，其调控能力好于另外两种轧制工况。 关键词：UCM 轧机；极薄板；中间辊偏移；板形调控；有限元 中图分类号：TG333 Analysis of Shape Control Performance for Intermediate Roll Shifting of Universal Crown Mill LIU Yang WANG Xiaochen YANG Quan PENG Jinsong (National Engineering Research Center of Flat Rolling Equipment, University of Science and Technology Beijing, Beijing 100083) Abstract ：When ultra-thin strip is produced by 1 420 mm single stand universal crown mill(UCM), the intermediate roll migration has certain impact on the property of shape control of work roll bending force, intermediate roll bending force and intermediate roll shifting with rolling in reverse and positive direction. In this paper, the forced state of roll system is analyzed from the perspective of mechanics and a dynamic simulation model has been built using finite element software LS-DYNA to make a quantitative calculation of differences in control properties between no offset rolling of intermediate roll and offset rolling in reverse and positive direction. The calculation results show that there is a linear relationship between the work roll bending force a