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Journal of Materials Processing Technology 152 (2004) 154–161
An examination of the accumulative roll-bonding process
G. Krallics a , J.G. Lenardb,∗
a Budapest University of Technology and Economics, Budapest, Hungary
b Department of Mechanical Engineering, University of Waterloo, Waterloo, Ont., Canada N2L 3G1
Received 14 January 2003; accepted 23 March 2004
Abstract
Ultra-low-carbon steel strips containing 0.002% C were rolled at 500 ◦C, following the steps of the accumulative roll-bonding process.
Strips of 32 layers were created. The mechanical attributes after rolling and cooling were examined and the development of edge cracking
was monitored. The metal’s yield and tensile strengths increased by 200–300% while the ductility dropped from a pre-rolled value of 75
to 4%. The rolling process was stopped when cracking of the edges became pronounced. The shear strength of the bond was about 60%
of the yield strength in shear. The accumulation of the retained strain after dynamic recovery caused cracking at the edges. A potential
industrial application of the accumulative roll-bonding process, that of the creation of tailored blanks, is discussed.
© 2004 Elsevier B.V. All rights reserved.
Keywords: Accumulative roll-bonding; Ultra-low-carbon steel; Edge cracking
1. Introduction strips are bonded during the rolling process, creating bulk
material. To achieve good bonding, surface treatments such
Methods that subject metals to severe plastic deformation as degreasing and wire brushing of the sheet surface are re-
include continuous confined strip s
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