立方氮化硼刀具切削性能及应用的研究-机械制造及其自动化专业论文.docxVIP

摘要 摘 要 河北 河北联合大学硕士学位论文 万方数据 万方数据 万方数据 万方数据 摘 要 立方氮化硼（CBN）刀具材料具有极高的硬度，通常比其它刀具材料具有更 好的耐磨性。因此，CBN 刀具已被越来越多地应用于淬硬钢、轴承钢等难加工材 料的切削加工中。另一方面，金属切削加工行业应尽少地使用切削液，以减少对环 境的污染和破坏。因此，少采用切削液和不采用切削液的半干式和干式切削技术受 收到越来越多的重视。同时，高速切削加工不仅可以提高生产效率和降低成本，而 且能提高难加工材料的切削加工性能。因此，高速切削加工技术具有广阔的应用前 景。 本文利用正交设计方法对 CBN 刀具硬态干式车削淬硬钢 Cr12MoV 和高温合 金 GH169 时切削用量和刀具参数等因素对加工表面粗糙度的影响进行了实验研 究，并对各影响因素及因素间的交互作用进行了信噪比分析、方差分析和贡献率分 析。通过正交实验数据分析找出了在本实验设定的参数范围内获得最佳表面粗糙度 的加工参数组合，并通过实验验证了优化参数组合的合理性。 本文同时对 CBN 刀具在干式切削淬硬钢 Cr12MoV 和高温合金 GH169 时的刀 具磨损进行了分析，并对 CBN 刀具和涂层硬质合金刀具加工 Cr12MoV 时的刀具 耐用度进行了研究，通过实验得出了两种刀具材料加工 Cr12MoV 时的刀具耐用度 公式，通过对比实验得出了 CBN 刀具和涂层硬质合金刀具在加工难加工材料时的 优点和不足。 图 25 幅；表 17 个；参 70 篇。 关键词：CBN；车削；淬硬钢；高温合金；难加工材料 分类号：TH142.2； - I - Abstract Cubic Boron Nitride (CBN) cutting tools have very high hardness, and usually posses better wear resistance than other cutting tool materials. Therefore, CBN cutting tools have been widely used for cutting difficult-to-machine materials such as hardened steels and bearing steels. At the same time, metal cutting industry has been required to use less cutting fluid in order to reduce its pollution to the environment. As a result, half-dry and dry cutting techniques which cut materials with less or no cutting fluid are receiving more and more interests. On the other hand, high speed cutting can not only increase productivity and decrease cost but also improve the machinability of difficult-to-machine materials. Therefore, high speed cutting will get wide application. In this thesis, turning of hardened steel Cr12MoV and high temperature alloy GH169 by CBN cutting tools is investigated by using orthogonal experimental design. The influence of the three cutting regimes and tool parameters on surface roughness is examined under different cutting conditions. Analysis of S/N, variance, and contribution of the influencing factors and their interactions is made. The optimum cutting parameter combination is found by analyzing the experimental results among the parameter range predeter