西石门铁矿全尾砂粒度分布-有色金属矿山部分.doc

全尾砂固结脱水关键技术探讨 侯运炳1,孙俊东1，樊攀峰1，徐文彬1,2 （1. 中国矿业大学(北京)资源与安全工程学院；2. 北京科技大学 金属矿山高效开采与安全教育部重点试验室，北京 100083） 摘要：全尾砂固结排放能减少地表尾矿库引发的地质灾害与环境污染。固结剂配制与脱水工艺是其关键技术。基于多因素正交试验，选择满足西石门全尾砂固排所需的固结剂组分，在微观上采用XRD，SEM对所选固结剂的水化机理与胶结性能进行分析，研究对水泥的可替代性；对不同浓度全尾砂浆运用不同脱水设备进行三阶段工业试验，得到各自产能规律，其中圆盘真空过滤机产能高且对砂浆浓度不敏感，适用于该铁矿浓密机底流40%~45%的浓度区间；对于滤后试块成型率低，基于压汞试验得到滤饼孔隙率等微观结构参数，间接测得强度0.78MPa0.5MPa。 关键词：固结剂；胶结性能；孔结构；陶瓷过滤机；衰减特性 中图分类：TD926 文献标识码：A Research of key dehydration and consolidation technology on tailing HOU yunbing1, SUN jundong1, FAN panfeng1, XU wenbin1,2, Faculty of Resources and Safety Engineering, China University of Mining Technology (Beijing); 2. Key Laboratory of High-Efficient Mining and Safety of Metal Mines of Education Ministry, University of Science and Technology Beijing, Beijing 100083;) Abstract: Tailing consolidation emission can reduce geological hazard and environmental contamination induced by tailing dam. Preparation of consolidation agent and dehydrating process selection are the key technologies. Based on multi-factors orthogonal test, reasonable component of consolidation agent applied to Xishimen iron ore is selected; armed with XRD,SEM, cementing performance and hydration products are researched to determine the substitutability to cement. Conducted with Three-phase industrial test, capacity of law about dehydration equipment is obtained. Disc vacuum filter which is adapt to 40%~45% underflow of thickener, has a high production and is not insensitive to concentration. Conducted with mercury injection test，micro-structure parameters，like the porosity and aperture,are measured to obtain the strength of test block indirectly. The value of strength is 0.78MPa which exceed the needed 0.5MPa. Key words: consolidation agent, cementing performance, micro-structure parameter, ceramic filter, attenuation characteristics 引言 全尾砂固结排放减少了尾矿库发生溃坝，泥石流，滑坡等灾害[ 1 ]。其关键是将固结胶凝材料与适量浓密的全尾砂浓浆混合脱水后形成含少量胶凝材料的全尾砂干料[ 2 ]。 实现尾砂固结排放的关键技术之一是将胶凝材料2%~3%均匀混入全尾砂中浓缩脱水，并达到堆存所需强度[ 3 ]。堆体强度很大