PLC自动控制火焰切割机.docVIP

烟台大学毕业论文（设计） [摘要]： 利用欧姆龙CPM1A系列PLC控制螺旋焊管在生产过程中的切割，实现工业自动化。 螺旋焊管的生产过程中，其以螺旋线式前进的。当电源接通，按下启动开关后，切管机便在PLC控制下进行跟踪切割。接近开关发出定尺信号，通过电磁阀使随动轮与螺旋管接触，整体机构跟随螺旋管同步前进，PLC控制继电器发出点火信号，控制点火电路产生电火花点燃乙炔，产生预热火焰，点火完成。同时启动KC5型跟踪电机使预热火焰跟踪钢管同步旋转来预热，预热完毕，吹氧阀打开将预热的熔化点吹开，开始切割，并停止跟踪。切割完毕由轨道行程开关或手动停止按钮发出信号控制停止，关闭氧气阀，乙炔阀，气缸阀，然后跟踪返回，小车返回。 关键词：CAPMIA PLC,自动化，触发，整流，KC5跟踪电机。 [ABSTRACT]： The design is using Programmable Logic Controller(PLC) , which is one of CPM1A series made by the Omron company ,to control the spiral welded pipes production.PLC controls the cutting machine to cut the spiral welded pipes automatically. During the production process of the spiral welded pipes , the pipe rotated itself and at the same time went along straight line ,and its movement trial was helical line. When the power is connected and the operator presses the start switch, the PLC will control the cutters and following motor to cut the pipes .The proximity switches detect the signal and then input them to the PLC, then the PLC sends out controlled signal.The following wheel will contact with the pipe under the magnetic valves control ,the following wheel will follow the pipe rotating synchronously.The spark coil will ignite the ethyne under the signal sended out by the PLC. While the KC5(the following motor) started to track the rotated pipe synchronously,the flame will preheat the pipe. When the preheating is over and then the oxygen valve is opened under the control signal, then began to cut the pipe open, and at the same time stop tracking.Signal is made by the travel switch or stop button to stop, then close the oxygen control valve, the ethyne control valve and the pneumatic cylinder, and then the following motor returns, the vehicle back. Key words：CAPMIA PLC, automation, trigger and rectification, KC5 track motors. 第1章 绪 论 1. 1课题背景 可编程控制器（Programmable Logic Controller）是计算机家族的一员，是为工业控制应用而设计制造的通用控制器。它实现了传统继电器控制技术。并结合现代计算机技术和通信技术，提供了逻辑控制、定时控制、计数控制、PID控制和数据处理等多种功能。具有可靠性高、通用灵活、编程简单、使用方便等特点。 螺旋钢