奥特利教材夫精益生产跟-防错errorproofing.pptVIP

1 APS Training ModuleQF – Error Proofing Autoliv 14-April-2006 QF-TM-018-C1.0 2 3 Why this training During this training you will learn: Meaning of Error Proofing Difference between defect and error The goal of Error Proofing Different types of Error Proofing 4 What is Today’s Topic? 5 DEFINITION POKA = ERRORS YOKE = AVOID TRANSLATION FROM JAPANESE Error Proofing is also known as Poka Yoke 6 Error Proofing The three types of error proofing are: Anticipating Preventing Detecting What is the difference between an error and a defect? ERRORS AND DEFECTS 7 Errors Lead to Defects Defects Error(s) Man/People Machine Method/Process Materials Measurement Mother Nature Management Cause Cause 8 Effectiveness of Manual Checks/Inspections You work for the “r” counting services. Count all the r’s in the next slide You have 60 seconds 9 Errors are often identified with mistakes. Are not errors and mistakes really the same thing? Our perspective on the matter affirms our position. What is real and correct to one may not be to the other. Let us be careful and recognize our paradigms. Is there really a right or wrong answer to the question? The perspective of rather detailed thinkers may create fine distinctions. Of course, there may be some value in differentiating between the various definitions of error and mistake proofing as discovering underlying principles of error proofing are exposed through careful and rigorous examination. 10 Eos ae often identified with mistakes. Ae not eos and mistakes eally the same thing? Ou pespective on the matte affims ou position. What is eal and coect to one may not be to the othe. Let us be caeful and ecognize ou paadigms. Is thee eally a ight o wong answe to the question? The pespective of athe detailed thinkes may ceate fine distinctions. Of couse, thee may be some value in diffeentiating between the vaious definitions of eo and mistake poofing as discoveing undelying pinciple