拧紧基础知识讲解.pptVIP

拧紧错误 Angle, q Torque, T Misaligned Parts忽略了角度 Effect on Torque/Angle End of Cycle Data: Torque Angle Tightening Cycles Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Expected 拧紧错误 Angle, q Torque, T Crossed Threads孔直径过大 Effect on Torque/Angle End of Cycle Data: Torque Angle Tightening Cycles Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Expected Angle, q Torque, T Joint Component Fails零部件连接错误 拧紧错误 Effect on Torque/Angle End of Cycle Data: Torque Angle Tightening Cycles Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Expected Angle, q Torque, T Stripped Threads多方面的滑扣 拧紧错误 Effect on Torque/Angle End of Cycle Data: Torque Angle Tightening Cycles Torque High Limit Torque Low Limit Angle High Limit Angle Low Limit Expected Angle, q Torque, T Warped Mating Parts要与外包部件匹配 拧紧错误 Effect on Torque/Angle End of Cycle Data: 扭矩/角最终的循环数据的作用: Torque Angle Tightening Cycles Torque High Limit Angle High Limit Angle Low Limit Torque Low Limit All final cycle data is good所有的数据是有效的 Expected期望 案例分析 客户 : Swaraj Engines Ltd S发动机有限公司 问题 : Cylinder Head Leakage缸盖渗漏 分析 : Method of Tightening : Run down with Impact Wrench, final tightening to 14 Kg.m.by manual Torque Wrench 方法:使用冲击扳手进行手动拧紧致14千克.米 Methodology: Sensor Expert set to JCS- Yield Mode with 4 degree capture angle, recorded Yield Torque data from 24 Cyl.Head Nuts Studs of Two Engines. 没有翻译 Findings:Nuts yielded at Average of 13.5 Kg.m Torque. 结果:最终扭矩平均值为13.5 Kg.m Inference :Considering the effect of friction torque applied on this joint should not be more than 11 Kg.m. (Safety Factor of 0.81) 推论:考虑到摩擦效用的应用，这种联合不应超过11 Kg.m。(安全系数0.81)。 使用IR Sensor Expert力矩扳手实例 使用IR Sensor Expert力矩扳手实例 结论 The results Indicate usage of Low Grade of Nuts/ Studs.Swaraj Engine Confirmed that a few years ago the had changed the grade of stud from 8.8 to 10.9 and specified Torque was increased as per 10.9 grade. However Nuts grade was not changed. 结果表明没有翻译 行动