基于PLC磨线机的设计.doc

摘要 随着自动控制理论和 PLC技术的发展，具有易于使用、功能强大、高可靠性、扩展能力强、广泛的适用性和组成控制系统的简洁性等诸多优点的 PLC控制技术，得到了越来越广泛的应用。 本论文基于 PLC 的磨线机控制系统项目为背景，从 PLC 控制系统设计的角度，探讨PLC 控制技术的应用， 实现了基于PLC的磨线机控制系统的设计，包括系统的总体设计、硬件设计、软件设计和通讯网络设计。在该系统的总体设计中，提出了分多段打磨的线径加工方法，分析了线径检测计算原理；硬件的设计又包括 PLC设备选型、I/O分配、PLC接线图、线径检测器、模拟量输入模块、伺服放大器等内容；软件的设计包括多个模块的 PLC程序的设计、多个画面的人机界面的设计、通讯网络的设计包括上位机控制系统的工业以太网的组成、下位机profibus通讯组成。最终完成PLC对磨线机的设计。 关键词：PLC，磨线机，控制系统，通讯网络 Abstract Along with the automatic control theory and the development of PLC technology, with easy to use, powerful function, high reliability, strong expanding capacity, wide applicability and composition control system has many advantages such as simplicity of the PLC control technology, has been used more and more widely. This paper based on PLC grinding machine control system project as the background, from the PLC control system design point of view, explore the application of PLC control technology, based on the realization of the PLC grinding machine control system design, including the systems overall design, hardware design, software design and communication network design. In the overall design of the system, presents more polished wire processing method, analysis of wire diameter detection calculation principle; hardware design and equipment selection, including PLC I/O, PLC distribution wiring diagram, wire diameter detector, an analog input module, a servo amplifier and so on; software design includes a module of PLC program design, multiple screen man-machine interface design, design of a communication network includes a host computer control system industrial Ethernet composition, PC and PROFIBUS communication. Finish PLC on grinding machine line design. Key words: PLC, grinding machine, control system, communication network 目录 TOC \o "1-3" \h \z \u 摘要 I 第1章 绪论 4 1.1 PLC控制技术的产生和发展 4 1.2 PLC国内外的应用现状 2 1.3 PLC控制技术与其他控制技术的异同 3 1.3.1 PLC控制技术与继电器控制技术的异同 3 1.3.2 PLC控制技术和通用计算机控制技术的异同 4 1.3.3 PLC控制技术与单片机控制技术的异同 4 1.3.4 PLC 控制技术与DCS控制技术的异同