常见的冲压外观质量缺陷--中英文.docVIP

常见的冲压外观质量缺陷 The common stamping appearance quality defects 1开裂Split 开裂是一种开放性的金属裂口，主要是由于材料在拉伸过程中，应变超过其极限，而形成失稳。 开裂通常产生在深拉深的部位，也会不经常地出现在凹槽、翻边法兰面和急剧变化的轮廓面上。 A split is an open tear in the metal.Split are usually found in deep draw area and less frequently found in notches,flanged areas,and sharp contour. 2暗裂Thinning 通常叫做减薄或者缩颈，是开裂的早期阶段。当材料厚度变薄的一定程度，如果继续施加应力，它就会完全的裂开。暗裂发生的区域和开裂的一样，但是更难以发现。暗裂有向开裂转化的特性，加热、应力和和振动因素大多会使减薄发展成为开裂。 Thinning or necking as it is ofen called,is splitting in its earliest stage.The metal gauge has been reduced to a level that if it were stretched any further,it would split completely.Thinning will occur in the same areas as a split but is more difficult to detect.Thinning should be in dispositioned as if were a split due to the fact that heat,stress and vibration,in most cases will develop into a split. 3起皱Wrinkles 起皱是一种严重的波浪，通常出现在深拉深的地方。起皱与普通波浪相比，其波浪起伏更急、更密。 Wrinkles are sharp waves that are usually found in deep draw areas.Wrinkle are sharper and occur in a much tighter pattern than ordinary waves. 4叠料Folded metal 叠料是材料叠在一起的严重的起皱，它可能会伴随着开裂的出现。 A metal fold over is a wrinkle that is severely over lapped.This condition should be handled the same as if were a split. 5沙粒（麻点）Dirt 在冲压或者焊接过程中，由于外界的小颗粒状杂质被压进工件表面而产生的小凸点。 Foreign material compressed into the surface of a stamping or assembly causing a small raised spot. 6 表面凸凹不平Buckle 单一拱起的波浪或低洼的区域。 A single up wave or hollow depression. 7凸点/凹点High/Low spot 轻微凸/凹点，在同一部位重复出现直至其产生原因被消除。 A light outward peak or inward depression that tends to repeat in the location until fixed. 8拉伤Scoring 拉伤是零件表面被粗糙的模具表面滑过而产生的刮痕，拉伤一般会发生在深拉深的区域。 Scoring is the scratching of a part as it slides over a rough die surface.scoring will usually occur in deep draw areas. 9变形（碰伤造成）Damaged 在生产、搬运过程中受到外力或尖锐物碰伤而产生的质量缺陷。 A scratched or deformed part originating from the process or carrying. 10毛刺Burr 毛刺是零件剪边线边缘或者周边翻