连铸坯矫直理论的分析.pdfVIP

摘 要 连铸坯的矫直技术在高效连铸技术中起着重要的作用，该技术已经成 为当今连铸领域的研究热点。连铸坯矫直工艺经历了相当长的发展历程， 从一点矫直、多点矫直发展到以康卡斯特(CONCAST)连续矫直为代表的连 续矫直技术，目前又开发出了等应变速率固定辊连续矫直的新型连续矫直 技术。 本文以弹塑性基本理论为基础，分析了几种常用的矫直方法及其工业 应用的局限性，着重探讨了多点矫直和连续矫直设计方法。根据已有的连 铸坯材料的高温蠕变参数对连续矫直中矫直段蠕变应变进行了计算和验 证。并从弹塑性变形机理出发对连铸坯连续矫直的矫直弯矩进行公式推导 和理论计算。从力学角度分析了弯矩对圆弧段铸坯的影响，提出了挠曲线 轨迹方程的确定方法。指出康卡斯特连续矫直曲线设计的不足之处，给出 了新连续矫直曲线，新连续矫直曲线与挠曲线在连接点没有曲率突变，是 一条真正的理想曲线。结合墨龙公司连铸生产线实际情况，采用其连续矫 直段工艺参数，计算连接点的曲率半径和挠度并对其单点矫直连铸进行连 续矫直改造，将新连续矫直曲线成功的进行了工业应用，取得了显著的效 果。 本文的研究为连续矫直理论的研究和连铸生产线连续矫直的改造提供 了理论依据。 关键词 连续矫直；蠕变；矫直弯矩；理想矫直曲线；辊列设计 万方数据 Abstract Straightening technology of continuous casting slab plays an important role in highly effective continuous casting technology, which has become a research focus in the continuous casting field. The continuous casting slab straightening technology has experienced a long development process: from one-point straightening and multiple-point straightening to continuous straightening technology which is represented by CONCAST continuous straightening, and recently new continuous casting technology with constant strain speed rate fixing roller continuous straightening is developed. This paper is based on elastoplasticity theory, analyzed some common straightening methods and the limitation of their industry application, and paid attention to discuss design methods about multi-point straightening and continuous straightening. According to existing continuous casting’s high temperature creep parameters, this paper has carried on calculation and confirmatio