41staticequipment静止设备方案.doc

Method Statements for Static Equipment Installation Work 静设备安装施工方案 General 总则 This procedure covers the general requirements for the installation of the static equipments including heater exchanger, drums, reactor, vessel, tank, etc, 本方案概述了有关静设备如换热器、容器、反应器、槽罐类设备安装的总体要求。 本方案根据阿科玛（常熟）氟化工有限公司热塑性含氟聚合物及单体项目（6000t/a偏二氟乙烯（VDF）和5000t/a聚偏二氟乙烯（PVDF）项目招标文件，根据我公司以往类似工程施工经验编制，本工程主要静止设备有反应器、冷凝器、塔类、蒸发器、分离器、换热器、容器等。本方案是根据我公司以往类似工程施工经验编制，待中标后根据施工现场情况、施工图及设备说明书等技术资料加以补充和升级完善。 Document Compliance编制依据 RFP Documents, drawings and Technical Specifications provided by MWP. MWP所提供的相关文件、图纸以及技术资料 Applicable International Standards and Chinese or Local Codes and Standards.相关国家标准 Static Equipment Installation Sequence安装顺序 The general installation principle is to start the installation from heavy to light, from center to outwards. 总体安装顺序为从重到轻，从中心至外围的安装原则。 The Diagram for Static Equipment Installation is shown as follows: 静设备安装流程 Preparation and approval of the installation scheme.安装计划准备和确认 Site planning and arrangement.现场准备 Preparation for static equipment installation.安装准备 Inspection and acceptance of equipment foundation; handling of the equipment to foundation.设备基础检查与验收 Roughening the foundation surface and placing the liners packers; visual inspections to equipment proper.基础处理 Setting the orientation of nozzles.设备管口方位确认 Standing the lifting equipment.起重设备站位 Setting the lifting hackles, slings.索具准备 Inspections before lifting.吊装前检查 Pre-lifting test (if necessary).预吊 Lifting operation.吊装 Positioning the equipment to foundation or frame.设备就位 Equipment preliminary alignment.初步找正 Equipment secondary alignment.二次找正 Grouting for anchor bolts.灌浆 Re-checks to the elevation.标高复检 Levelness and plumbing inspection.水平度与垂直度检查 Tack welding on the liner packers.垫铁点焊 Secondary grouting.二次灌浆 Mounting the internals and accessories.内件与附件安装 Hand-over to MWP.交工 静设备安装工艺流程 施工准备场地布置施工方案编制 施工准备 场地布置 施工方案编制 确定安装基准基础处理、放垫铁基础验收 确定安装基准 基础处理、放垫铁 基础验收 确定管口方位设备进入指定吊位 确定管口方位 设备进入指定吊位 设备检查 设备检查 吊装前检查吊装工具布置及检查吊装机械布置及准备 吊装前检