《锥形盒件拉深成形有限元分析与工艺研究》-毕业设计（论文）.docVIP

lw 南京理工大学泰州科技学院 毕业设计说明书(论文) 作 者: 学 号： 0801010305 学院(系): 机械工程学院 专 业: 机械工程及自动化 题 目: 锥形盒件拉深成形 有限元分析与工艺研究 副教授 副教授 指导者： 评阅者： 2012 年 6 月 毕业设计说明书（论文）中文摘要 拉深成形是加工薄壁开口空心零件的典型方法，在冲压加工的实际生产中占有重要的地位。该方法所能加工零件的范围相当广泛，从圆筒形件、盒形件到锥形件、球形件直至汽车覆盖件等形状复杂的大型曲面形状零件。 本课题以锥形盒件为研究对象，首先通过理论分析介绍了影响锥形盒件冲压成形性能的主要因素：压边力、锥度、摩擦系数、凸模圆角半径、转角半径等。以有限元分析软件DYNAFORM为研究手段，通过数值模拟的方法，研究了锥形盒形件的拉深成形过程。根据锥形盒形件的特点，本文建立了包括板料、凸模、凹模以及压边圈在内的三维有限元分析模型。通过模拟分析不同压边力、不同的锥度、不同摩擦系数、不同凸模圆角半径、不同转角半径等各种参数，得出了比较合理的锥形盒形件拉深过程中的工艺参数和力能参数。为现实中零件的设计和生产提供方法和理论指导。 关键词： 拉深成形 锥形件 DYNAFORM 本科毕业设计说明书（论文） 第 PAGE 49 页 共 NUMPAGES 49 页 毕业设计说明书（论文）外文摘要 Title Finite Element Analysis and Research of Cone-shape box Drawing Forming and Process Abstract Deep drawing is a typical method to make uncork hollow part of thin wall. It is significantly important in the industrial practice. The drawing parts are wide used, such as the cylinder part, box part, conical part, spherical part and even large part of complicated automobile part. The Cone-shaped box is chosen as the beginning of the research of drawing forming. Firstly, the drawing forming affecting factors are introduced, such as blank holder force, taper, coefficient of friction, and different round-cornered of die. The numerical simulation of forming process of the Cone-shaped box part is carried out using the explicit non-linear finite-element code DYNAFORM. A three-dimensional finite-element model, which includes plate, punch, dies and holder pad, is established to simulate the drawing process based on the characteristics of the cone-shaped box part. Reasonable technology parameters are acquired by simulating with different blank holder force, different taper, different coefficient of friction, and different round-cornered of die. The instruction of method and theory for the drawing part’s design and production on reality is provided. Keywords Deep d