CNC 机床的性能测验的系统发展和平面的编码器测量的应用外文文献翻译、中英文翻译.doc

The Development and Application of a Planar Encoder Measuring System for Performance Tests of CNC Machine Tools W. Jywe Department of Automation Engineering, National Huwei Institute of Technology, Huwei, Yunlin, Taiwan In this paper, a measuring device with a planar encoder is developed to test the performance of a CNC machine tool. With the assistance of a PC, this system can be employed for both 2D contouring tests and 3D positioning tests for a CNC machine tool. The structure and the principle of the system, the applications for the general 2D contouring test, the drift test, and the specified geometric part path tests. An actual case study on improving the accuracy of machining a cam are described. Finally, a new 3D positioning method using the optic encoder is demonstrated. Keywords: Ball bar system; CNC machine tool; Geometric part path; Planar encoder; Thermal drift test; Three-dimensional positioning; Two-dimensional contouring 1. Introduction Machine tool performance and consistency is the main determinant of the quality of parts machined by it. It is of importance to check the performance of the machine tool systematically for direct quality control purposes or to compensate for this uncertainty. Schlesinger, in 1932 [1], first provided a systematic testing method for machine tools. This method was developed as the basis of the ISO standard. Tlusty, in 1959 [2], employed an electric level and sensor to test the spindle accuracy. Tlusty and Koenigsberger [3] and Burdekin [4] indicated new testing rules for machine tools. Burdekin [5] checked the relation between the motion accuracy of machine tools and the machined part. Tlusty [6] proposed a non-cutting testing method. The tests for machine tool performance were then classified into a direct cutting test and an indirect cutting test. Ericson [7] first described the work zone of machine tools. Bryan and Pearson [8] explained the definition and the way to measure the pitch, roll and yaw motion and straig